Induction Cooker Inverter Circuit Merging and Capacitor Control

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Solution Overview

Problem

Conventional induction heat cooking apparatuses require multiple inverter circuits and switching devices to operate multiple heating coils, leading to increased product volume and cost, as well as issues with momentary overcurrent and current ripple, which generate heat.

Innovation Solution

The apparatus employs a configuration with a minimum number of switching devices to drive multiple heating coils, utilizing a controller to manage the switching devices and resonant capacitors to reduce overcurrent and heat generation, and uses a time division or duty control method to efficiently operate the coils.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple inverter circuits with switching devices are provided to operate multiple heating coils, then the heating function is improved, but the product volume and cost increase

Engineering Contradiction:
Improveheating functionVSAvoidproduct volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

The patent merges multiple inverter circuits into a single inverter circuit that can operate multiple heating coils. The inverter circuit includes switching devices that can be selectively activated to drive different heating coils, eliminating the need for separate inverter circuits for each coil and thereby reducing product volume.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The inverter circuit is designed with multi-functionality to operate multiple heating coils through a single circuit. The switching devices can be controlled to activate different heating coils as needed, making the inverter circuit universal rather than dedicated to a single coil, thus reducing the overall number of components required.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple inverter circuits with switching devices are provided to operate multiple heating coils, then the heating function is improved, but the production cost increases

Engineering Contradiction:
Improveheating functionVSAvoidproduction cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent merges multiple inverter circuits into a single inverter circuit that can operate multiple heating coils. The inverter circuit includes switching devices that can be selectively activated to drive different heating coils, eliminating the need for separate inverter circuits for each coil and thereby reducing product volume.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The inverter circuit is designed with multi-functionality to operate multiple heating coils through a single circuit. The switching devices can be controlled to activate different heating coils as needed, making the inverter circuit universal rather than dedicated to a single coil, thus reducing the overall number of components required.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If switching devices are turned on or off rapidly to control heating coils, then the heating control is improved, but momentary overcurrent and current ripple increase generating heat

Engineering Contradiction:
Improveheating controlVSAvoidheat generation
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent introduces resonant capacitors that are charged in advance before the switching devices operate. These pre-charged capacitors provide a smooth current path during switching transitions, preventing momentary overcurrent and reducing current ripple, thereby reducing heat generation while maintaining heating control functionality.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The resonant capacitors act as intermediaries between the switching devices and the heating coils. They smooth out the current transitions during switching operations, mediating the electrical energy transfer to prevent harmful current ripple and overcurrent effects that would otherwise generate excessive heat.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the size and production cost of the cooking apparatus while minimizing heat generation and current ripple, enabling efficient operation of multiple heating coils with reduced switching losses.

Implementation Method 1

a high-frequency current causes to flow through a working coil or a heating coil, and an eddy current flows when a strong line of magnetic force that is accordingly generated passes through a cooking container, and thus the cooking container itself is heated

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

an eddy current flows when a strong line of magnetic force that is accordingly generated passes through a cooking container

Methodology Applied
Scientific EffectEddy current: Eddy Currents

Implementation Method 3

the cooking container formed of a magnetic material generates heat due to induction heating

Methodology Applied
Scientific EffectInduction heating: Induction Heating

Data Source

PatentEP3002991B1Induction heat cooking apparatus
Publication Date: 2022.07.13 LG ELECTRONICS INC
  • EP3002991B1 patent drawingFigure 1
  • EP3002991B1 patent drawingFigure 2
  • EP3002991B1 patent drawingFigure 3

AI summary

According to an aspect of the present invention, there is provided an induction heat cooking apparatus in which the other end of a resonant capacitor of which one end is connected with a second heating coil is connected to one of a positive power supply terminal and a negative power supply terminal of a rectifier, and the other end of a resonant capacitor of which one end is connected with a third heating coil is connected to the other one of the positive power supply terminal and the negative power supply terminal of the rectifier, and a controller controls a plurality of switching devices to simultaneously drive the second heating coil and the third heating coil which are connected in parallel.