Induction Cooker Switching Element Arrangement for Heat Dissipation

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Solution Overview

Problem

Induction heat cooking apparatuses with multiple heating coils require a large number of switching elements, increasing the product's volume and cost, and generating excessive heat.

Innovation Solution

An electronic induction heat cooking apparatus with a minimum number of switching elements, where the switching elements are arranged to minimize heat generation, and a controller is used to efficiently control the heating coils, with the switching element generating maximum heat positioned closest to a cooling fan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple heating coils are operated using separate inverter circuits, then each heating coil can be independently controlled, but the number of switching elements increases, increasing product volume and cost

Engineering Contradiction:
Improveindependent control of heating coilsVSAvoidnumber of switching elements
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple heating coils into a single inverter circuit, merging what would traditionally require separate inverter circuits. This reduces the total number of switching elements needed while maintaining the ability to independently control each heating coil through selective activation of specific switching elements within the shared inverter circuit.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single inverter circuit is designed to serve multiple heating coils simultaneously, making it a universal solution that can handle different heating configurations. The switching elements within this inverter can be selectively activated to control different heating coils, providing multi-functional capability without requiring dedicated inverter circuits for each coil.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If more heating coils are added to the apparatus, then cooking versatility increases, but the number of switching elements increases proportionally, increasing heat generation

Engineering Contradiction:
Improvecooking versatilityVSAvoidheat generation from switching elements
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

By merging multiple heating coils into a single inverter circuit, the patent reduces the total number of switching elements required. This consolidation directly reduces the cumulative heat generation from switching elements while preserving cooking versatility through selective activation of switching elements corresponding to different heating coils.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If switching elements are arranged without considering heat dissipation, then device simplicity is maintained, but heat generation causes reliability issues

Engineering Contradiction:
Improveswitching element arrangementVSAvoidheat dissipation efficiency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies local quality by strategically positioning switching elements within the inverter circuit based on their heat generation characteristics. Switching elements that generate more heat are positioned in locations with better heat dissipation conditions, while those generating less heat are positioned elsewhere. This localized optimization of arrangement improves overall heat dissipation efficiency without significantly increasing device complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for efficient control of multiple heating coils with a reduced number of switching elements, decreasing the apparatus's size and production costs while minimizing heat generation.

Implementation Method 1

a rectifier for rectifying an input voltage and outputting a direct current (DC) voltage

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

a plurality of switching elements for switching the DC voltage output through the rectifier

Methodology Applied
Scientific EffectElectrical switching:

Implementation Method 3

passing high-frequency current through a working coil or a heating coil and heating a cooking utensil by eddy current flowing when a strong line of magnetic force generated by the high-frequency current passes through the cooking utensil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 4

heating a cooking utensil by eddy current flowing when a strong line of magnetic force generated by the high-frequency current passes through the cooking utensil

Methodology Applied
Scientific EffectEddy current: Eddy Currents

Implementation Method 5

a cooling fan for cooling the plurality of switching elements

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS10517148B2Induction heat cooking apparatus and method for driving the same
Publication Date: 2019.12.24 LG ELECTRONICS INC
  • US10517148B2 patent drawing
  • US10517148B2 patent drawing
  • US10517148B2 patent drawing

AI summary

An electronic induction heat cooking apparatus is provided. The electronic induction heat cooking apparatus includes a rectifier for rectifying an input voltage and outputting a direct current (DC) voltage, a plurality of switching elements for switching the DC voltage output through the rectifier, a cooling fan for cooling the plurality of switching elements, a plurality of heating coils for heating a cooking utensil by controlling the plurality of switching elements, and a controller for controlling the plurality of switching elements according to a plurality of operation modes. In an operation mode for generating maximum heat among the plurality of operation modes, a switching element for generating maximum heat among the plurality of switching elements is arranged closer to the cooling fan than at least one of the other switching elements.