Induction Cooktop Cookware Detection Using Iso-Level Curve Clustering

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Solution Overview

Problem

Conventional cookware item detection techniques on induction cooktops fail to accurately identify the position, size, shape, and orientation of cookware items, especially when items are close to each other, leading to incorrect estimates and confusion between single and multiple items.

Innovation Solution

A method involving the calculation of iso-level curves based on coverage factor information from induction coils, where the intercept level is adjusted to determine closed curves, and coil clustering is used to estimate the position, shape, and orientation of cookware items, allowing for precise identification and power control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional cookware item detection techniques are used, then the system is simple to operate, but the measurement precision of cookware position, size, shape, and orientation is poor

Engineering Contradiction:
Improvecookware position, size, shape, and orientation detection accuracyVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The detection system segments the cooktop surface into multiple coils, each independently measuring coverage factor. This segmentation allows precise localization of cookware by analyzing which coils are affected and by how much, resolving the contradiction between simple operation and measurement precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from 2D surface detection to 3D spatial reconstruction by using coverage factor variations across multiple coils at different positions. This dimensional approach enables accurate estimation of cookware height, shape, and orientation while maintaining system simplicity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If conventional detection techniques are used, then the device complexity is low, but the reliability of distinguishing single vs. multiple cookware items is poor

Engineering Contradiction:
Improveaccuracy in distinguishing single vs. multiple cookware itemsVSAvoidcoil clustering algorithm complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses feedback from coverage factor measurements across multiple coils to iteratively refine cookware item identification. By analyzing patterns of coil activation and coverage distribution, the system reliably distinguishes between single and multiple items while keeping the algorithm manageable through structured feedback loops.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes parameters such as coverage factor thresholds and intercept levels to optimize the detection of multiple cookware items. By adjusting these parameters based on measurement patterns, the system achieves high reliability in item distinction without requiring overly complex algorithms.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If intercept level is kept high, then the calculation speed is fast, but the measurement precision of cookware boundaries is poor

Engineering Contradiction:
Improvecookware boundary detection accuracyVSAvoidcomputation time for iso-level curves
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary calculations by pre-establishing the relationship between intercept levels and boundary detection accuracy. This allows the system to select optimal intercept levels in advance, achieving precise boundary detection without excessive computation time during actual cooking operations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts the intercept level parameter based on the detected cookware configuration. By changing this parameter adaptively, the system achieves accurate boundary detection while minimizing computation time through intelligent parameter selection rather than exhaustive calculation.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11596030B2System and method for identifying cookware items placed on an induction cooktop
Publication Date: 2023.02.28 WHIRLPOOL CORP
  • US11596030B2 patent drawing
  • US11596030B2 patent drawing
  • US11596030B2 patent drawing

AI summary

A method for identifying cookware on an induction cooktop having coils, includes the steps: (a) acquire a coverage factor matrix; (b) set a present level at a maximum value of the matrix; (c) count closed iso-level curves corresponding to the present level and save the result; (d) decrease the level by an amount; (e) count closed curves corresponding to the decreased level; (f) when the number of closed curves at the present level is not lower than that from the previous level, update the saved result with the present level; (g) when the number of closed curves at the present level is lower than that from the previous level, keep the previously saved result; (h) repeat steps (d) to (h), until the number decreases; (i) assign coils inside the curve to a distinct cluster; and (j) use the clustering to estimate a position, shape, size, and orientation of the cookware.