Induction Electrolytic Cell Using Rotating Magnetic Fields

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Solution Overview

Problem

Existing electrolysis technologies face high energy loss and increased equipment costs due to the need for alternating current to be converted to direct current using transformers and rectifiers, which is inefficient and complex.

Innovation Solution

An electrolysis device that uses a rotating magnetic field generated by an electromagnetic coil and magnetic cores to induce a direct current in an electrolytic cell, eliminating the need for direct current conversion and reducing energy loss by utilizing an alternating current power source directly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If alternating current is converted to direct current using transformers and rectifiers, then electrolysis can be performed, but energy loss increases and equipment cost increases

Engineering Contradiction:
Improveenergy lossVSAvoidequipment complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the unnecessary AC-DC conversion环节 (transformers and rectifiers) from the electrolysis system. By directly using AC power supply with a specially designed electrolytic cell structure, the invention removes the energy-consuming conversion equipment while maintaining electrolysis functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of converting AC to DC before electrolysis, the invention inverts the approach by enabling direct AC-powered electrolysis through a specially designed cell structure that can handle alternating current directly, thus avoiding the conventional conversion path.

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If alternating current is converted to direct current using transformers and rectifiers, then electrolysis can be performed, but equipment cost increases

Engineering Contradiction:
Improveelectrolysis functionalityVSAvoidequipment cost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the unnecessary AC-DC conversion equipment (transformers and rectifiers) from the electrolysis system. By directly using AC power supply with a specially designed electrolytic cell structure, the invention removes the energy-consuming conversion equipment while maintaining electrolysis functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The electrolytic cell structure is designed to self-adapt to AC power supply characteristics, eliminating the need for external conversion equipment. The cell structure itself provides the necessary current rectification and distribution functions that would otherwise require separate devices.

Inventive Principle:
Principle #25Self-service

3Reliability

If low voltage high-current direct current power supply is used, then electrolysis can be performed, but resistive loss increases

Engineering Contradiction:
Improveelectrolysis functionalityVSAvoidresistive loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The invention changes the operating parameters from conventional low-voltage DC to AC power supply with optimized voltage and current characteristics. By adjusting the AC frequency and voltage parameters to match the electrolysis requirements, the system achieves efficient electrolysis without the resistive losses associated with high-current DC systems.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces energy loss and equipment costs by directly generating an induction direct current within the electrolytic cell, enhancing the efficiency of the electrolysis process while simplifying the system architecture.

Implementation Method 1

an alternating current power source forms a magnetic field through an electromagnetic coil and magnetic cores, so that an electrolytic cell generates an induction current

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the rotating magnetic field acting on an electrolyte in the electrolytic cell to generate an induction direct current

Methodology Applied
Scientific EffectMagnetic induction: Electromagnetic Induction

Data Source

PatentUS20240425999A1Electrolysis device, electrolysis system, and electrolysis method for alternating current induction power supply
Publication Date: 2024.12.26 CHINA PETROLEUM & CHEMICAL CORP
  • US20240425999A1 patent drawing
  • US20240425999A1 patent drawing
  • US20240425999A1 patent drawing

AI summary

An electrolysis device, electrolysis system, and electrolysis method for alternating current induction power supply are provided. The electrolysis device includes at least one group of magnetic circuits and an electrolytic cell. The magnetic circuit has a magnetic core on which an electromagnetic coil is wound, the magnetic core being provided outside the electrolytic cell. The magnetic circuits are used for using an alternating current power source to generate a rotating magnetic field surrounding the electrolytic cell, the rotating magnetic field acting on an electrolyte in the electrolytic cell to generate an induction direct current, such that the electrolyte is electrolyzed. According to the electrolysis device, the electrolytic cell generates the induction direct current directly by means of an alternating current, such that alternating current and direct current conversion links are reduced, and energy loss caused by energy conversion is reduced.