Induction grill

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Solution Overview

Problem

Electric grills based on resistive heating elements lack the ability to cook quickly or at high temperatures due to inefficiencies in heat transfer, primarily relying on radiative heat and lacking convective heat transfer, resulting in sub-par performance.

Innovation Solution

An outdoor cooking grill with induction coils below the cooking surface, a power supply, and a microcontroller for precise control, along with capacitive food sensors and a fan for enhanced heat management, allowing for efficient induction heating and zonal control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If resistive heating elements are used in electric grills, then the grill can be powered by standard electrical outlets, but the cooking speed and maximum temperature are limited due to inefficient heat transfer

Engineering Contradiction:
Improvecooking speedVSAvoidheat transfer efficiency
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The patent replaces traditional resistive heating elements with induction heating technology. Induction heating uses electromagnetic fields to directly heat the cookware and food, eliminating the inefficient radiative heat transfer from resistive elements. This substitution enables faster heating rates and higher cooking temperatures while maintaining compatibility with standard electrical outlets through efficient electromagnetic energy conversion.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental heating mechanism from resistive thermal radiation to induction electromagnetic heating. This parameter change in the heating method allows for rapid temperature increases and higher maximum cooking temperatures, directly addressing the limitation of slow cooking speed while improving overall energy transfer efficiency to the food.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If resistive heating elements radiate heat in all directions, then the heating process is simple, but significant heat is lost and cooking efficiency is reduced

Engineering Contradiction:
Improvecooking efficiencyVSAvoidradiated heat loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent replaces radiative resistive heating with induction heating that uses electromagnetic fields to directly induce currents in the cookware and food. This eliminates the omnidirectional radiation pattern that causes heat loss, concentrating energy transfer where needed and significantly improving cooking efficiency while reducing wasted energy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The induction heating system allows the cookware and food themselves to generate heat through induced electromagnetic currents. This self-heating mechanism eliminates the need for external radiative heating elements, reducing heat loss to the surrounding environment and improving overall energy efficiency by directing energy precisely where it is needed.

Inventive Principle:
Principle #25Self-service

3Temperature

If limited power from outlets or batteries is used, then the grill can be portable and easy to power, but the maximum cooking temperature and performance are sub-par

Engineering Contradiction:
Improvecooking temperatureVSAvoidavailable electrical power
Core Design Contradiction:
TemperatureVSPower

Solution Approach 1:

The patent changes the heating mechanism to induction, which has much higher efficiency in converting electrical power to useful heating. This allows the system to achieve high cooking temperatures even with limited power availability from standard outlets or batteries, as the induction process minimizes energy losses and delivers maximum power directly to the cooking load.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The induction heating system enables rapid phase transitions in food during cooking due to the high power density and efficient energy transfer. Even with limited available electrical power, the induction mechanism can quickly bring food to cooking temperatures and maintain high temperatures, achieving performance comparable to much more powerful traditional heating systems.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables faster warmup and recovery times, higher cooking temperatures, and more efficient use of electrical power by utilizing induction heating and convection, improving overall cooking performance.

Implementation Method 1

at least one induction coil below the cooking surface... induction coils causing a heating of the ferrous cooking grate

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

electrically powered induction coil... ferrous material proximate the cooking surface that generates heat in response to induced magnetic fields from the induction coil

Methodology Applied
Scientific EffectInduction heating: Induction Heating

Implementation Method 3

a fan delivering air from at least one of the cooking surface, the at least one induction coil, and the shielding layer to an interior of a cooking chamber

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

A fan may deliver air from at least one of the cooking surface, the at least one induction coil, and the shielding layer to an interior of a cooking chamber

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 5

capacitive sensor detecting a location of food on the cooking grate

Methodology Applied
Scientific EffectCapacitive sensing: Capacitance

Data Source

PatentUS20240237160A9Induction grill
Publication Date: 2024.07.11 W C BRADLEY CO
  • US20240237160A9 patent drawing
  • US20240237160A9 patent drawing
  • US20240237160A9 patent drawing

AI summary

An outdoor cooking grill has a cooking surface and at least one induction coil below the cooking surface. A power supply provides current to the at least one induction coil heating the cooking surface.