Induction-Heated Electrolytes for Cold-Weather Cell Operation

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Solution Overview

Problem

Electrochemical cells experience reduced efficiency or cessation in cold weather due to low ionic conductivity of the electrolyte, leading to impaired ion flow.

Innovation Solution

Incorporation of inductively heatable materials within the electrolyte, such as nanoparticles, wires, or meshes, which are heated using an induction coil to generate eddy currents and maintain optimal temperature for ionic conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the electrochemical cell operates in cold weather, then the cell structure remains intact, but the ionic conductivity of the electrolyte decreases leading to poor efficiency or stoppage

Engineering Contradiction:
Improvecell operation reliabilityVSAvoidelectrolyte temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent changes the physical state of the electrolyte from solid/viscous to liquid by heating it above its melting point (e.g., above 25°C for certain electrolytes). This parameter change restores ionic conductivity and enables cell operation in cold weather conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The heating element is activated before the cell is put into service in cold conditions to preheat the electrolyte above its melting point. This preliminary action ensures the electrolyte is in the appropriate liquid state for ion conduction before the cell begins operation.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the electrolyte is heated to raise temperature and ionic conductivity, then cold weather performance improves, but energy consumption increases

Engineering Contradiction:
Improvecold weather operationVSAvoidenergy consumption for heating
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The heating element is integrated directly into the cell structure and can be activated only when needed for cold weather operation. Once the electrolyte reaches operating temperature, the heating stops, allowing the cell to operate autonomously without continuous energy input for heating.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The heating element operates periodically or intermittently to maintain the electrolyte above its melting point, rather than continuously. This reduces energy consumption by heating only when the temperature drops below the required threshold.

Inventive Principle:
Principle #19Periodic action

3Power

If inductively heatable materials are embedded within the electrolyte, then heating efficiency improves, but device complexity increases

Engineering Contradiction:
Improveheating power efficiencyVSAvoidcell structure complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The heating element is integrated with the cell housing or casing, merging the heating function with the structural component. This combination reduces overall device complexity while maintaining effective heating capability through inductive heating of the electrolyte.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the operational efficiency of electrochemical cells in cold conditions by maintaining sufficient internal temperature, ensuring consistent performance across various types of batteries and fuel cells.

Implementation Method 1

An alternating current may be passed through the induction coil generating eddy currents inside the embedded or suspend heatable materials, thus heating the electrolyte

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Implementation Method 2

An effective way to heat the electrolyte is through induction heating using inductively heatable materials suspended or embedded within it

Methodology Applied
Scientific EffectInduction heating: Induction Heating

Data Source

PatentUS12057561B1Systems and methods for induction heating of electrolytes
Publication Date: 2024.08.06 AMPCERA INC
  • US12057561B1 patent drawing
  • US12057561B1 patent drawing
  • US12057561B1 patent drawing

AI summary

An electrochemical system includes: an anode; a cathode; an electrolyte; and at least one inductively heatable material embedded or suspended in the electrolyte.