Induction Heating Belt Gap Control for Uniform Temperature

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The electromagnetic induction heating-type fixing apparatus experiences temperature rise issues at non-sheet-passing portions, leading to image defects such as irregular gloss and offset, particularly with small-size recording materials, due to the low heat capacity of the belt member and increased temperature in non-sheet-passing areas.

Innovation Solution

The apparatus employs a belt position regulation mechanism that adjusts the gap between the fixing belt and the induction heating coil in the width direction perpendicular to the conveyance direction, using temperature sensors to control the belt position and maintain a uniform temperature distribution, thereby reducing temperature differences between sheet-passing and non-sheet-passing areas without moving the coil.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If a belt member with low heat capacity is used to reduce overall heat capacity and improve response time, then rise time is reduced and energy efficiency is improved, but temperature rise at non-sheet-passing portions becomes more noticeable causing image defects

Engineering Contradiction:
Improverise timeVSAvoidtemperature rise at non-sheet-passing portion
Core Design Contradiction:
Loss of timeVSTemperature

Solution Approach 1:

The patent applies local quality by creating different gap conditions at different locations of the fixing belt. The gap between the coil and belt is made smaller at sheet-passing portions to concentrate heating there, and larger at non-sheet-passing portions to reduce heating. This location-specific gap adjustment allows the low heat capacity belt to be heated efficiently where needed while preventing excessive temperature rise where sheets are not present, thus resolving the contradiction between fast response time and uniform temperature control.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If multiple exciting coils are disposed outside the belt member to correspond to recording material size, then temperature control precision is improved, but device complexity and production cost increase

Engineering Contradiction:
Improvetemperature control precisionVSAvoidcoil configuration complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the coil structure into multiple independent coil units arranged along the belt width direction. Each coil unit can be independently controlled to heat specific regions of the belt corresponding to different sheet sizes. This segmentation allows precise temperature control for various recording material sizes while maintaining a relatively simple overall structure, as each coil unit follows the same design pattern and can be manufactured using standardized processes.

Inventive Principle:
Principle #1Segmentation

3Temperature

If the coil is moved away from the belt member to prevent temperature rise, then temperature control is improved, but reliability decreases due to coil breakage risk

Engineering Contradiction:
Improvetemperature uniformityVSAvoidcoil reliability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent applies dynamics by making the gap between the coil and belt adjustable rather than fixed. The gap can be dynamically changed based on sheet size and position requirements. This dynamic adjustment capability allows the system to optimize heating efficiency and temperature uniformity without requiring excessive coil movement, thereby maintaining coil reliability while achieving the desired temperature control through controlled gap variations.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively suppresses heat generation in non-sheet-passing areas, preventing temperature rises and ensuring image quality by maintaining a consistent temperature, thus reducing gloss irregularity and hot offset during the processing of small-size sheets.

Implementation Method 1

a high-frequency magnetic field is generated by passing a high-frequency current through an exciting coil and eddy current is generated in a fixing member by the magnetic field to cause the fixing member to generate heat

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

eddy current is generated in a fixing member by the magnetic field to cause the fixing member to generate heat

Methodology Applied
Scientific EffectEddy current: Eddy Currents

Data Source

PatentUS7529495B2Image heating apparatus
Publication Date: 2009.05.05 CANON KK
  • US7529495B2 patent drawing
  • US7529495B2 patent drawing
  • US7529495B2 patent drawing

AI summary

An image heating apparatus includes an endless belt member; at least two support members, for supporting the belt member, disposed inside the belt member; and an induction heating member, for heating the belt member, disposed opposite to an intermediary portion of the belt member extending between the support members. The image heating apparatus heats a recording material carrying thereon an image by heat from the belt member. The image heating apparatus further includes a position change mechanism for changing a position of the belt member so that a gap between the belt member and the induction heating member is different between a portion corresponding to a sheet-passing area of the recording material and a portion corresponding to a non-sheet-passing area of the recording material.