Induction Heating Device for Camera Lens Condensation Removal

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Solution Overview

Problem

Existing heating devices for camera lenses require electrical terminals and wiring, which can be cumbersome and prone to electrical losses, and fail to efficiently clear condensation without separate temperature sensors.

Innovation Solution

A heating device comprising a housing for the camera lens, a primary induction coil generating a magnetic field, a secondary induction coil overlaying the primary coil to produce heat, and a controller circuit to manage power, eliminating direct electrical connections and using a low-Q resonant circuit for efficient heat control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If electrical terminals and wiring are attached to heat the camera lens, then heating function is achieved, but device complexity and electrical losses increase

Engineering Contradiction:
Improveelectrical lossesVSAvoidelectrical terminals and wiring
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent replaces traditional electrical heating elements and wiring with an induction heating system using magnetic fields. The induction coil generates a magnetic field that induces eddy currents in the camera lens housing, which then self-heats without direct electrical contact. This eliminates the need for electrical terminals and wiring on the lens assembly, reducing both complexity and electrical losses.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a magnetic field as an intermediary between the power source and the camera lens. The induction coil converts electrical energy to magnetic energy, which then induces heating in the lens housing through electromagnetic induction. This intermediary approach allows energy transfer without direct electrical connection, solving the contradiction between heating efficiency and device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If traditional heating elements are used, then heating is achieved, but thermal resistance increases and temperature control precision decreases

Engineering Contradiction:
Improvetemperature control precisionVSAvoidthermal resistance
Core Design Contradiction:
Measurement precisionVSTemperature

Solution Approach 1:

The induction heating system enables the camera lens housing to self-heat through induced eddy currents. The magnetic field penetrates the housing and induces currents that generate heat directly within the housing material itself, eliminating the need for external heating elements that would introduce thermal resistance. This self-service heating mechanism improves thermal efficiency and temperature control precision.

Inventive Principle:
Principle #25Self-service

3Reliability

If separate temperature sensors are added for condensation clearing, then temperature monitoring is improved, but device complexity increases

Engineering Contradiction:
Improvecondensation clearing effectivenessVSAvoidseparate temperature sensors
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The induction heating system serves multiple functions: it heats the camera lens to clear condensation, and simultaneously provides temperature control through the controller circuit that regulates power to the induction coil. The system integrates heating and temperature management into a single unified solution, eliminating the need for separate temperature sensors and control mechanisms, thus improving reliability while reducing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively heats the camera lens to clear condensation without electrical connections, reducing complexity and thermal resistance, and allows for precise temperature control without separate sensors, ensuring safe and efficient operation.

Implementation Method 1

a primary induction coil positioned proximate the housing and configured to generate a magnetic field in response to receiving electrical power from a power supply

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a secondary induction coil overlaying the primary induction coil, the secondary induction coil configured to receive the magnetic field from the primary induction coil and generate heat

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

The secondary induction coil heats the camera lens when the primary induction coil receives the electrical power

Methodology Applied
Scientific EffectInduction heating: Induction Heating

Data Source

PatentUS12085711B2Heating device
Publication Date: 2024.09.10 APTIV TECHNOLOGIES AG
  • US12085711B2 patent drawing
  • US12085711B2 patent drawing
  • US12085711B2 patent drawing

AI summary

A heating device includes a housing, a primary induction coil, a controller circuit, and a secondary induction coil. The housing is configured to retain a camera lens. The primary induction coil is positioned proximate the housing and configured to generate a magnetic field in response to receiving electrical power from a power supply. The controller circuit is in electrical contact with the primary induction coil and is configured to control the electrical power delivered to the primary induction coil. The secondary induction coil overlays the primary induction coil and is configured to receive the magnetic field from the primary induction coil and generate heat. The secondary induction coil heats the camera lens when the primary induction coil receives the electrical power.