Transverse Flux Induction Heating With Edge Cross-Flow Cooling
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Solution Overview
Problem
Edge overheating during transverse flux induction heat treatment of non-ferrous alloy sheets occurs due to inductor current loops extending beyond the sheet edges, leading to non-uniform temperature distribution and potential melting, which affects product properties.
Innovation Solution
A method involving cross-flowing fluids, such as helium, hydrogen, or air, including water vapor and liquid droplets, across the edges of the sheet to cool and reduce or eliminate edge overheating during transverse flux induction heating, using a plurality of transverse flux induction heaters.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Use of energy by moving object
If transverse flux induction heating is applied to non-ferrous alloy sheets, then heating efficiency is improved, but edge overheating occurs due to inductor current loops extending beyond sheet edges
Solution Approach 1:
The patent applies different thermal treatments to different regions of the sheet: the edges receive cooling treatment while the center receives heating treatment. This is achieved by positioning cooling means at the edges and heating means at the center, allowing each region to be treated according to its specific thermal requirements, thus resolving the edge overheating problem while maintaining heating efficiency.
Solution Approach 2:
The patent introduces a cooling medium (such as gas or liquid) as an intermediary substance to remove excess heat from the sheet edges. This cooling medium acts as a heat transfer mediator between the overheated edges and the environment, enabling precise temperature control at the edges without affecting the overall heating process.
2Area of stationary object
If inductor current loops extend beyond sheet edges for heating, then heating coverage is improved, but non-uniform temperature profiles and property variations occur
Solution Approach 1:
The patent implements spatially differentiated thermal control where the center region undergoes induction heating for adequate heating coverage, while the edge regions simultaneously undergo cooling treatment. This local quality approach ensures that each region receives the appropriate thermal treatment, achieving both sufficient heating coverage and uniform temperature profile.
Solution Approach 2:
The patent converts the harmful effect of extended current loops causing edge overheating into a beneficial controlled process. By intentionally introducing cooling means at the edges, the previously problematic heat extension is transformed into an opportunity for precise temperature control, where the extended heating coverage is maintained but edge temperatures are actively managed to prevent overheating.
3Temperature
If edge cooling is applied during induction heating, then edge overheating is reduced, but process complexity increases
Solution Approach 1:
The patent designs the heating system to perform multiple functions: the induction heating system provides both heating and cooling capabilities through integrated cooling means. The cooling means can serve dual purposes of edge temperature control and overall process stability, reducing the need for separate cooling systems and thereby limiting the increase in device complexity.
Solution Approach 2:
The patent employs pneumatic or hydraulic cooling means (such as gas jets or liquid cooling channels) to achieve edge cooling. These methods are relatively simple to implement and integrate into existing induction heating systems, requiring minimal additional complexity while effectively controlling edge temperatures.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Achieves a substantially uniform temperature across the sheet width, reducing edge overheating and preventing melting, thereby ensuring consistent product properties.
Implementation Method 1
heating the feedstock using a transverse flux induction heating system
Implementation Method 2
Transverse flux induction heat treatment is known
Implementation Method 3
cooling at least one of the first edge and the second edge of the feedstock by cross-flowing at least one fluid across the at least one of the first edge and the second edge of the feedstock
Data Source
AI summary
The present invention, in some embodiments, is a method the includes obtaining a sheet of a non-ferrous alloys as feedstock having a first edge and a second edge, heating the feedstock using a transverse flux induction heating system to form a heat treated product and concomitant with the heating step, cooling at least one of the first edge and the second edge of the feedstock by cross-flowing at least one fluid across the at least one of the first edge and the second edge of the feedstock.


