Induction Heating and EMAT Drying System

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Solution Overview

Problem

Existing heating systems using piezoelectric transducers for ultrasonic dryers face durability issues with increased vibration power, and porous graphite foam conductors for heating systems require efficient control of heat production and distribution.

Innovation Solution

A heating system with an inductive power supply comprising an oscillating circuit and a drive circuit, utilizing a porous graphite foam conductor that generates heat through induced electric current when exposed to an electromagnetic field, and an electromagnetic acoustic transducer (EMAT) system that uses a static magnetic field and electromagnetic field to create vibrations for efficient heat transfer and drying.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If piezoelectric transducers are used to increase vibration power for ultrasonic drying, then drying efficiency is improved, but durability of the transducers deteriorates

Engineering Contradiction:
Improvedrying efficiencyVSAvoidtransducer durability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces piezoelectric transducers with electromagnetic acoustic transducers (EMATs) that use electromagnetic fields and static magnetic fields to generate vibrations. This substitution eliminates the durability issues of piezoelectric materials under high power while maintaining the mechanical vibration function needed for ultrasonic drying. The EMAT system uses an oscillating circuit with inductor and capacitor to generate electromagnetic fields that interact with a conductor to produce mechanical vibrations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating parameters by using electromagnetic fields instead of direct mechanical piezoelectric conversion. The oscillating circuit operates at resonant frequencies to efficiently generate vibrations through electromagnetic induction, allowing high power operation without the durability limitations of piezoelectric materials. The drive circuit regulates the electromagnetic field parameters to control vibration amplitude and frequency.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If porous graphite foam conductor is used for heating, then heat distribution is improved, but control of heat production becomes complex

Engineering Contradiction:
Improveheat distributionVSAvoidcontrol circuit complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The drive circuit is designed to be universal and adaptable, capable of operating with various different oscillating inductors over a range of resonant frequencies. The circuit can regulate heat production across different operating conditions and is configured to work with various input voltages, simplifying control while maintaining effective heat distribution through the porous graphite foam conductor.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The drive circuit dynamically adjusts its operation based on the resonant frequency of the connected inductor and the heating requirements. The circuit automatically adapts to different operating conditions by regulating the electromagnetic field generation, allowing flexible control of heat production without requiring complex external control systems. The dynamic adjustment enables efficient operation across a range of frequencies and power levels.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves efficient and controllable heating and drying by regulating heat production and vibration amplitude, enhancing the durability and efficiency of heat transfer in both heating and drying applications.

Implementation Method 1

The oscillating circuit is configured to generate an electromagnetic field, and the porous graphite foam conductor when exposed to the electromagnetic field conducts an induced electric current

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The induced electric current heats the porous graphite foam conductor including subsurface pore wall portions

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

The oscillating circuit is configured to generate an electromagnetic field... The working element, when exposed to the static magnetic field and the electromagnetic field vibrates against a load

Methodology Applied
Scientific EffectLorentz force: Lorentz Force

Data Source

PatentUS11131502B2Heating system with induction power supply and electromagnetic acoustic transducer with induction power supply
Publication Date: 2021.09.28 UT BATTELLE LLC
  • US11131502B2 patent drawing
  • US11131502B2 patent drawing
  • US11131502B2 patent drawing

AI summary

A system for heating a fluid and an electromagnetic acoustic transducer EMAT system is provided. Both systems have a drive circuit. The amount of heat and the amplitude (and acceleration) of the vibrations is respectively controllable by controlling an input to a terminal of a switch. The heating system comprises a porous graphite foam conductor which is exposed to an electromagnetic field generated by an oscillating circuit. When exposed, the foam conductor conducts induced electric current which heats the same and a fluid in contact with the conductor. The EMAT system comprises at least one magnet configured to generate a static magnetic field, an oscillating circuit and a working element. The working element, when exposed to the static magnetic field and the electromagnetic field produced by the oscillating circuit, vibrates against a load. The vibrations dry the load.