Induction Hob Circuit Device Power Phase Merging

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Solution Overview

Problem

Circuit devices for induction cooking hobs face issues with high stand-by power consumption, complex EMI filters, and electrical insulation challenges due to multiple current and voltage phases, leading to increased component usage and operational complexity.

Innovation Solution

The circuit device employs multiple power units, each supplied by a different mains current phase, with frequency converting means and current conversion units that share output direct currents to reduce component count, simplify EMI filters, and enable electrical insulation, using printed circuit boards for efficient isolation and power distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple current conversion units are used for each power phase, then reliable power conversion is achieved, but device complexity and component count increase

Engineering Contradiction:
Improvepower conversion reliabilityVSAvoidcurrent conversion unit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the current conversion function across multiple power phases by having the first current conversion unit supply output current to multiple second current conversion units on different power phases. This shared conversion approach reduces total component count while maintaining reliable power distribution across all phases.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The first current conversion unit serves multiple functions by providing power to both its own power phase and other power phases through the second current conversion units. This multi-functional design reduces the need for dedicated conversion units on each phase, simplifying the overall device.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If current conversion units operate continuously for reliability, then power availability is maintained, but stand-by power consumption increases

Engineering Contradiction:
Improvepower availabilityVSAvoidstand-by power consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent enables selective operation of current conversion units based on actual power demands. The first current conversion unit can be activated to supply power during standby or active modes, while second current conversion units on other phases can remain inactive when their respective phases require no power, reducing overall stand-by consumption while maintaining power availability when needed.

Inventive Principle:
Principle #19Periodic action

3Object-affected harmful factors

If separate EMI filters are used for each current phase, then electromagnetic interference protection is achieved, but device complexity and cost increase

Engineering Contradiction:
Improveelectromagnetic interference protectionVSAvoidEMI filter complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent consolidates EMI filtering functionality by implementing a common first current conversion unit that handles electromagnetic interference for multiple power phases. This shared filtering approach reduces the total number of separate EMI filters needed while maintaining adequate protection across all phases.

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If different mains current phases are used for power units, then power distribution flexibility is improved, but electrical insulation requirements increase complexity

Engineering Contradiction:
Improvepower distribution flexibilityVSAvoidelectrical insulation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent introduces a common reference potential or neutral connection as an intermediary between power units on different mains current phases. This intermediary provides a standardized electrical reference that simplifies insulation requirements compared to completely isolated phase-to-phase connections, while still allowing flexible power distribution across multiple phases.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution decreases stand-by power consumption, simplifies EMI filters, and enables electrical insulation, reducing the complexity of current conversion units and frequency converting means, while maintaining efficient power supply to induction elements.

Implementation Method 1

frequency converting means, each for supplying at least one induction element with electrical power to generate heating power

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

current conversion unit for converting an input direct current or an input alternating current into one, at least one, two or at least two output direct currents

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20230422357A1Circuit device for a cooking device, in particular cooking hob, more in particular induction cooking hob and cooking device, in particular cooking hob, more in particular induction cooking hob
Publication Date: 2023.12.28 ELECTROLUX APPLIANCES
  • US20230422357A1 patent drawing

AI summary

The invention relates to a circuit device (1) for a cooking device, in particular cooking hob, more in particular induction cooking hob, comprising —at least two power units (P1, P2, . . . PN), each power unit supplied with electrical power by a different mains current phase (L1, L2, . . . LN) —wherein each power unit comprises frequency converting means (G11 . . . GNM), each for supplying at least one induction element with electrical power to generate heating power, •wherein each power unit comprises at least one current pot conversion unit (C1 . . . CN) for converting an input direct or alternating current into one, at least one, two or at least two output direct currents, •wherein each power unit comprises at least one load supplied or to be supplied with electrical power by the output direct current, an output direct current or the output direct currents from the current conversion unit, •wherein a first power unit (P11) comprises a first current conversion unit (C1), in particular for converting an alternating current from a first mains current phase (L1) into one, at least one, two or at least two first output direct currents, •wherein by the first output direct current or one of the first output direct currents of the first power unit (P1), at least a second current conversion unit (C2) of a second power unit (P2) is supplied for converting the first output direct current into one, at least one, two or at least two second output direct currents.