Cooling system for an induction hob

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Solution Overview

Problem

Existing cooling systems for induction hobs are inefficient in utilizing the airflow generated by blowers to cool all electronic components, particularly as they often require separate airflow paths for heat-sinks and other components, leading to suboptimal cooling efficiency and increased temperatures.

Innovation Solution

A cooling system that uses an air blower to generate airflow, which is then conveyed through a heat-sink device with radiant elements and deflected using curved deflectors to distribute the airflow effectively across all components, including those not directly connected to the heat-sink, enhancing the overall cooling capacity and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the airflow generated by the blower is used only to cool heat-sink connected components, then the cooling efficiency for those components is improved, but other electronic components such as capacitors are not adequately cooled

Engineering Contradiction:
Improvetemperature of heat-sink connected componentsVSAvoidcooling coverage of all electronic components
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The airflow generated by the blower is divided into multiple paths using deflectors. One path directs airflow through the heat-sink for cooling power electronic components, while another path deflects airflow to cool other electronic components such as capacitors. This segmentation allows different regions of the electronic board to receive targeted cooling without requiring separate blowers or complex cooling systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the electronic board receive customized cooling based on their specific thermal requirements. Power electronic components connected to the heat-sink receive high-velocity airflow directly through the heat-sink fins, while other components receive deflected airflow from the same blower. This local quality approach ensures each component receives appropriate cooling intensity without over-cooling or under-cooling any specific area.

Inventive Principle:
Principle #3Local quality

2Reliability

If separate airflow paths are used to cool different electronic components, then each component can be cooled effectively, but the device complexity and number of components increase

Engineering Contradiction:
Improvecooling effectiveness of all componentsVSAvoidnumber of airflow paths and cooling components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A single blower serves multiple cooling functions by generating one airflow that is then distributed through different paths. The same blower cools both heat-sink connected components and other electronic components through the use of deflectors. This multi-functionality reduces the number of required cooling components from multiple blowers or complex cooling systems to a single blower with simple deflector mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cooling system merges multiple cooling functions into a single integrated system. Instead of using separate blowers or independent cooling circuits for different components, the invention combines all cooling functions into one airflow generation system with a single blower that serves the entire electronic board through strategic airflow deflection and distribution.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If the airflow is not deflected, then the system structure is simpler, but the cooling capacity and efficiency are reduced

Engineering Contradiction:
Improveairflow deflection mechanismVSAvoidcooling capacity and efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The deflector uses a curved surface geometry to redirect the airflow from the blower. The curved shape of the deflector smoothly guides the airflow at an angle, allowing it to reach electronic components that are not directly in line with the blower output. This curved geometry is more space-efficient and aerodynamically effective than sharp angles or multiple straight segments.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The deflector redirects airflow from a horizontal path into a vertical or angled path, utilizing a different spatial dimension to reach components positioned above or at angles relative to the blower. This dimensional change in airflow direction allows comprehensive cooling coverage without increasing the horizontal footprint of the cooling system.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution optimizes the use of airflow to cool both heat-sink connected components and other electronic components, such as capacitors, by deflecting a portion of the airflow to provide 'fresh' cooling, thereby reducing temperatures and improving the reliability and lifespan of components.

Implementation Method 1

the cooling system has electronic components directly mounted on the heat-sink which are then cooled through forced convection systems

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

electronic components are placed on such electronic boards together with heat-sinks to which they are connected, for dissipating heat

Methodology Applied
Scientific EffectHeat Sink: Heat Sink

Data Source

PatentUS10805990B2Cooling system for an induction hob
Publication Date: 2020.10.13 WHIRLPOOL CORP
  • US10805990B2 patent drawing
  • US10805990B2 patent drawing
  • US10805990B2 patent drawing

AI summary

A cooling system for a built-in induction hob with an improved cooling efficiency, and a cooling method thereof. The cooling system comprises an air blower for generating an airflow according to a first direction, a heat-sink device through which air blown by the air blower is conveyed. The cooling system further comprises airflow deflecting means for deflecting said airflow from said first direction to a second direction which significantly deviates from said first direction.