Induction Hob Frequency Control for Continuous Power and Noise Reduction

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Solution Overview

Problem

Existing cooking appliances, such as induction hobs, face challenges in achieving continuous power output while minimizing intermodulation noise and ensuring energy efficiency, particularly in adjusting heating power to operator-selected levels without generating audible noise.

Innovation Solution

A cooking appliance device with at least two heating frequency units and a control unit that adjusts the average output power by changing the frequency of one unit while maintaining operation of the other, operating at fixed or pulsed frequencies to avoid intermodulation noise, and adjusting duty cycles to maintain constant output power and reduce flicker levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If both heating frequency units are operated with identical frequency in first time period and one is switched off in second time period to adjust average output power, then the heating power can be adjusted to operator-selected levels, but the power output becomes discontinuous and intermodulation noise is generated

Engineering Contradiction:
Improveheating powerVSAvoidpower output continuity
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The patent applies periodic frequency switching where each heating frequency unit alternates between operating at a first frequency and a second frequency in periodic time periods. This periodic action allows the system to achieve average output power corresponding to operator-selected heating levels while both units remain continuously operational, eliminating the discontinuity and intermodulation noise associated with completely switching off units.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the operating frequency parameter of the heating frequency units dynamically. By switching between a first frequency and a second frequency in periodic time periods, the system adjusts the average output power to match operator-selected heating levels. This parameter change approach allows continuous power delivery while avoiding the need to completely switch off units, thereby maintaining power output continuity and eliminating intermodulation noise.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If heating frequency units operate at high frequencies to achieve desired heating power, then energy efficiency improves, but audible intermodulation noise is generated

Engineering Contradiction:
Improveenergy efficiencyVSAvoidintermodulation noise
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent employs periodic switching between different operating frequencies to eliminate intermodulation noise while maintaining high-frequency operation for energy efficiency. By alternating between a first frequency and a second frequency in periodic time periods, the system ensures that both heating frequency units operate at high frequencies most of the time, preserving energy efficiency, while the periodic frequency variation prevents the generation of audible intermodulation noise.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent dynamically changes the frequency parameter of the heating frequency units between a first frequency and a second frequency in periodic time periods. This parameter change strategy allows the units to operate at high frequencies for energy efficiency while the periodic variation in frequency prevents the generation of audible intermodulation noise, thus resolving the contradiction between energy efficiency and noise generation.

Inventive Principle:
Principle #35Parameter changes

3Power

If one heating frequency unit is switched off temporarily to adjust average output power, then power levels can be controlled, but the reliability of continuous heating is reduced

Engineering Contradiction:
Improveaverage output powerVSAvoidcontinuous heating
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies periodic frequency switching where both heating frequency units remain continuously operational, alternating between a first frequency and a second frequency in periodic time periods. This eliminates the need to completely switch off units, thereby maintaining continuous heating reliability while still achieving the desired average output power levels through the periodic frequency variation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the frequency parameter of the heating frequency units between a first frequency and a second frequency in periodic time periods, allowing both units to remain continuously operational. This parameter change approach enables control of average output power while maintaining continuous heating reliability, as neither unit is completely switched off.

Inventive Principle:
Principle #35Parameter changes

4Stability of the object's composition

If both heating frequency units operate simultaneously at different frequencies, then continuous power output is achieved, but intermodulation noise increases

Engineering Contradiction:
Improvepower output continuityVSAvoidintermodulation noise
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent employs periodic switching where both heating frequency units operate simultaneously but alternate between a first frequency and a second frequency in periodic time periods. This periodic frequency variation allows both units to remain operational for continuous power output while the periodic switching between frequencies prevents the generation of audible intermodulation noise, thus resolving the contradiction between power continuity and noise generation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent dynamically changes the frequency parameter of both heating frequency units in periodic time periods, with each unit alternating between a first frequency and a second frequency. This parameter change strategy enables both units to operate simultaneously for continuous power output while the periodic frequency variation prevents intermodulation noise, resolving the contradiction between power continuity and noise generation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the most continuous power output possible, eliminates audible intermodulation noise, and enhances energy efficiency by allowing operation near resonance frequencies, ensuring that any selected heating power is achievable with minimal noise and consistent power delivery.

Implementation Method 1

A heating unit is intended to mean, in particular, a unit that is intended to at least partially convert electrical energy into heat and thus in particular to heat a food item to be cooked. In particular, the heating unit comprises a radiant heater, a resistance heater and/or preferably an induction heater, which is intended to convert electrical energy into heat indirectly via induced eddy currents.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

an induction heater, which is intended to convert electrical energy into heat indirectly via induced eddy currents

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Data Source

PatentEP2469970B1Cooking device
Publication Date: 2017.09.20 BOSCH SIEMENS HAUSGERATE GMBH
  • EP2469970B1 patent drawingFigure 1~2
  • EP2469970B1 patent drawingFigure 3a~3c
  • EP2469970B1 patent drawingFigure 4a~4c

AI summary

The invention relates to a cooking appliance with at least two heating frequency units (10, 12) and at least one control unit (14) designed to adjust the respective average output power (P0A, P0B) of the heating frequency units (10, 12) while largely avoiding intermodulation noise. To provide a cooking appliance of this type with the most continuous power output possible, it is proposed that the control unit (14) be designed to change a non-zero frequency (f2) of one of the heating frequency units (12) to a non-zero value (f3) while maintaining operation of the other heating frequency unit (10).