Induction Hob Inverter Frequency Control to Eliminate Intermodulation Hum

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing cooking appliance devices with induction heating elements experience intermodulation hum due to the difference in frequencies between inverters, which cannot be effectively avoided, leading to discomfort and inefficiencies in power output.

Innovation Solution

A cooking appliance device with a control unit that operates two inverters continuously at specific frequencies, ensuring the difference between integer multiples of these frequencies is at least 14 kHz or zero, and uses duty cycles to adapt average output power to target levels, thereby avoiding intermodulation hum and optimizing power efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If two inverters are operated at different frequencies to adapt average output power, then power adaptability is improved, but intermodulation hum occurs due to frequency differences

Engineering Contradiction:
Improvepower adaptabilityVSAvoidintermodulation hum
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by dynamically adjusting the operating frequencies of inverters based on power adaptation requirements. When power adaptation is needed, the control unit changes frequency parameters to ensure that the difference between integer multiples of inverter frequencies remains at least 14 kHz or zero, thereby maintaining power adaptability while preventing intermodulation hum in the audible range.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements feedback mechanisms where the control unit continuously monitors the operating state of inverters and adjusts frequencies accordingly. The system uses feedback to detect when power adaptation is required and automatically selects appropriate frequency combinations that satisfy the intermodulation hum avoidance condition while achieving the desired power output.

Inventive Principle:
Principle #23Feedback

2Loss of energy

If inverters are operated discontinuously to adapt average output power, then power efficiency is improved, but operational complexity increases

Engineering Contradiction:
Improvepower efficiencyVSAvoidoperational complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies periodic action by using discontinuous operation of inverters in a structured, periodic manner. The control unit implements periodic switching patterns where inverters are switched on and off in controlled cycles to adapt average output power. This periodic approach maintains power efficiency while the control unit manages the complexity through systematic timing and frequency coordination.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a high level of comfort by eliminating intermodulation hum, allows for precise adaptation of output power, and reduces operational costs through efficient frequency management and duty cycle adjustments.

Implementation Method 1

each of which operates a heating element designed as an induction heating element

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a heating element designed as an induction heating element

Methodology Applied
Scientific EffectInduction heating: Induction Heating

Data Source

PatentEP2945461B1Cooking device
Publication Date: 2017.05.10 BOSCH SIEMENS HAUSGERATE GMBH
  • EP2945461B1 patent drawingFigure 1~2
  • EP2945461B1 patent drawingFigure 3~4
  • EP2945461B1 patent drawing

AI summary

In order to provide a generic device with improved features with regard to high comfort, a cooking appliance device (10), in particular an induction hob device, is proposed, comprising at least two inverters (12, 14) and a control unit (16), which, when heating at least one heating configuration in at least one operating state, is designed to operate a first inverter (12) of the at least two inverters (12, 14) continuously at a first frequency (f1) and a second inverter (14) of the at least two inverters (12, 14) continuously at a second frequency (f2) and to adapt an average output power of the at least two inverters (12, 14) to a predetermined setpoint power, and which is designed to select the first frequency (f1) and the second frequency (f2) according to the condition, in order to avoid intermodulation hum,that the magnitude of the difference between an integer multiple (n) of the first frequency (f1) and an integer multiple (m) of the second frequency (f2) either takes on a value of at least 14 kHz or at least substantially the value of zero.