Induction Motor Torque Control via Flux Observer Error Correction

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Solution Overview

Problem

Induction motor torque response degrades due to non-linear nature, leading to increased torque errors at higher speeds and other performance issues, primarily due to challenges in accurately calculating slip under varying conditions.

Innovation Solution

A control strategy utilizing a flux observer in the synchronous reference frame to estimate rotor flux angle error, which is then used to correct the rotor flux angle for improved torque control, combined with a rotor position observer for accurate angular position estimation and slip calculation, enhancing torque linearity and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional torque control methods are used in induction motors, then the control system remains simple, but torque error increases at higher speeds due to non-linear torque response

Engineering Contradiction:
Improvetorque accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements a flux observer that continuously estimates rotor flux angle and compares it with the actual rotor flux angle, using the error signal to correct torque control. This feedback mechanism compensates for non-linear torque response and maintains accurate torque control at high speeds without requiring complex hardware modifications

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces direct mechanical measurement of torque with an electrical estimation approach using flux observers and coordinate transformations. By substituting mechanical sensing with electrical field-based estimation, the system achieves high torque accuracy without adding mechanical complexity to the motor structure

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If slip calculation is performed under varying operating conditions, then the motor can operate at different speeds, but torque accuracy deteriorates due to difficulty in accurately calculating slip

Engineering Contradiction:
Improveoperating speed rangeVSAvoidslip calculation accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent employs dynamic flux observers that adapt to changing operating conditions by continuously updating rotor flux estimates based on instantaneous voltage and current measurements. The observer gains and transformation parameters are dynamically adjusted according to operating point, enabling accurate slip calculation across the entire speed range from standstill to high speeds

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes reference frame parameters dynamically - using synchronous reference frame at low speeds and stationary reference frame at high speeds. This parameter adaptation allows the flux observer to maintain accuracy throughout the operating range, resolving the slip calculation accuracy problem across varying speeds

Inventive Principle:
Principle #35Parameter changes

3Productivity

If rotor flux angle is calculated without correction, then the calculation process remains simple, but torque linearity degrades at high motor speeds

Engineering Contradiction:
Improvemotor speedVSAvoidtorque linearity
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent performs preliminary correction of the rotor flux angle by estimating the flux angle error through the flux observer before using it for torque control. This advance correction prevents torque non-linearity from developing at high speeds, maintaining torque linearity throughout the speed range without requiring complex post-processing

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves torque linearity and accuracy, reducing torque errors at high speeds and under varying conditions, thereby enhancing overall induction motor performance.

Implementation Method 1

The RMF cuts across conductive windings of the rotor to induce a periodic voltage in the rotor's phase windings. Resultant currents in the phase windings interact with the RMF within the small stator-rotor air gaps to produce torque

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10658963B2Flux observer-based control strategy for an induction motor
Publication Date: 2020.05.19 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US10658963B2 patent drawing
  • US10658963B2 patent drawing

AI summary

A method for regulating operation of an induction motor having a rotor includes calculating a rotor flux angle error value, via a flux observer of a controller, using estimated d-axis and q-axis flux values of the rotor, estimating rotor position using a position observer of the controller, and calculating slip position of the rotor using d-axis and q-axis stator currents. The method also includes estimating a rotor flux angle as a function of slip position and estimated rotor position, calculating a corrected rotor flux angle by selectively adding the rotor flux angle error value to the estimated rotor flux angle, and controlling output torque of the motor using the corrected rotor flux angle. A logic switch may be used to selectively add the rotor flux angle.