Induction Patch Heating Fabric for Contactless Heat Transfer

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing heating solutions for outdoor vehicles like motorcycles and bicycles fail to efficiently transfer heat to the user without physical contact, posing safety concerns and convenience issues, especially in cold weather.

Innovation Solution

A contactlessly chargeable heating apparatus comprising an induction patch generating a magnetic field to charge conductive metal yarns woven into a fabric heating element, allowing non-contact heat generation and transfer, with a temperature sensing unit and controller for temperature control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If heat is generated by applying current to an electric wire, then heat generation capability is improved, but safety deteriorates due to exposure risk to human body

Engineering Contradiction:
Improveheat generation capabilityVSAvoidsafety
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an induction patch as an intermediary device that generates a magnetic field to wirelessly transmit power to the heating element. This eliminates direct electrical contact between the power source and the heating element, thereby removing the safety hazard of exposed currents while maintaining effective heat generation capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the traditional mechanical electrical connection system with a wireless electromagnetic induction system. The induction patch and heating element use magnetic coupling to transfer energy without physical contact, substituting the mechanical wiring system with a field-based energy transmission mechanism that inherently provides electrical isolation and safety

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Use of energy by moving object

If traditional contact-based charging is used, then power transfer efficiency is improved, but user convenience deteriorates due to contact requirements

Engineering Contradiction:
Improvepower transfer efficiencyVSAvoiduser convenience
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The induction patch serves as a wireless power transfer intermediary that enables contactless charging through magnetic field coupling. This allows the heating element to receive power without physical contact, significantly improving user convenience while maintaining efficient energy transfer through optimized magnetic coupling design

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If conductive metal yarns are woven into fabric heating element, then heat transfer to user is improved, but manufacturing complexity deteriorates

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The patent employs composite materials by integrating conductive metal yarns within a fabric matrix to create a heating element that combines the thermal conductivity of metals with the flexibility and comfort of textile materials. This composite structure enables efficient heat transfer to the user while maintaining manufacturability through established textile weaving and assembly processes

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides safe, convenient, and efficient heat transfer to users by charging the heating element non-contactually, ensuring user safety and comfort by using conductive metal yarns within the fabric to generate heat using charged power.

Implementation Method 1

an induction patch generating a magnetic field when a current flows in an internal coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

conductive metal yarns generating heat using charged power

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS8907257B2Contactlessly chargeable heater
Publication Date: 2014.12.09 GAIA HEALTHCARE INC
  • US8907257B2 patent drawing
  • US8907257B2 patent drawing
  • US8907257B2 patent drawing

AI summary

The present invention relates to a contactlessly chargeable heater. In one example, the contactlessly chargeable heater includes: an induction patch emitting magnetic field by means of current applied to an inner coil; and a heating body, receiving the magnetic field from the charging patch to perform a contactless charging operation, and including a conductive metal yarn for emitting heat via the power generated through the contactless charging operation. The conductive metal yarn is woven together using threads within the heating body.