Induction-Driven Piston Atomizer for Stable Aerosol Output
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Solution Overview
Problem
Existing atomizing devices produce smoke with unstable size and concentration due to simple physical methods of heating and atomization.
Innovation Solution
An atomizing device with an atomizing component that includes a piston driven by an induction coil, controlled by a controlling component, and powered by a battery, utilizing atomizing holes of 1-5 um diameter for stable atomization.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If simple physical heating method is used through heating coil and oil-conducting cotton, then the device structure is simple, but the atomized filler size and concentration become unstable
Solution Approach 1:
The patent replaces the traditional heating coil and oil-conducting cotton mechanical system with an induction heating system. The induction coil generates electromagnetic fields that directly induce currents in the filler material, enabling precise control of heating and atomization. This substitution eliminates the instability of simple physical heating while maintaining reasonable device complexity.
Solution Approach 2:
The patent changes the heating parameters by using induction heating with controllable frequency and power. By adjusting the induction coil's electrical parameters, the heating temperature and atomization characteristics can be precisely controlled, ensuring stable atomized filler size and concentration. This parameter control approach resolves the reliability issue without significantly increasing device complexity.
2Reliability
If induction coil is used to drive piston movement for controlled atomization, then the atomized filler size and concentration become stable, but the device complexity increases
Solution Approach 1:
The induction coil serves multiple functions: it heats the filler material for atomization and simultaneously drives the piston movement through electromagnetic forces. This multi-functionality reduces the need for separate mechanical actuation mechanisms, thereby limiting the increase in device complexity while achieving stable atomization control.
Solution Approach 2:
The patent replaces traditional mechanical piston actuation mechanisms with electromagnetic induction. The induction coil generates alternating magnetic fields that induce currents in conductive components, creating electromagnetic forces to drive piston movement. This substitution eliminates complex mechanical linkages while providing precise control over atomization, resolving the contradiction between reliability improvement and device complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The device achieves uniform size and stable concentration of atomized filler through controlled movement of the piston and precise electricity, ensuring consistent atomization.
Implementation Method 1
The induction coil surrounds the accommodating piece, and the induction coil is configured to drive the piston to move toward the atomizing piece
Implementation Method 2
the atomizing piece has a plurality of atomizing holes on the surface, and the accommodating piece is in fluid communication with the plurality of atomizing holes
Data Source
AI summary
The present disclosure provides an atomizing device including an atomizing component, a controlling component, and a battery component. The atomizing component includes an atomizing piece, an accommodating piece, a piston, and an induction coil. The accommodating piece is disposed on the atomizing piece. Wherein, the accommodating piece is in fluid communication with the atomizing piece, and the accommodating piece is configured to store a filler. The piston is disposed in the accommodating piece and has a magnet inside. The induction coil surrounds the accommodating piece, and the induction coil is configured to drive the piston to move toward the atomizing piece. The controlling component is disposed on one side of the atomizing component is electrically connected to the atomizing component. The battery component is disposed on one side of the controlling component away from the atomizing component and is electrically connected to the controlling component.