Induction Machine Rotor Angle Determination Without Sensors

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Solution Overview

Problem

Conventional methods for determining the rotor angle of an induction machine without sensors often result in undesired voltage and current fluctuations due to the need to interrupt the modulation unit for measuring voltage pulses, which complicates the control process and requires additional components.

Innovation Solution

A control device and method that integrates the generation of measuring voltage pulses into the modulation unit's typical operating sequence, synchronizing these pulses with control voltage pulses to minimize interruptions and eliminate the need for separate signal processors and sensors, allowing for precise rotor angle determination without additional modifications to the control operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If voltage pulses are supplied to the phase lines for measuring the system response of the induction machine, then the rotor angle can be determined without sensors, but undesired voltage and current fluctuations occur at the input connectors

Engineering Contradiction:
Improverotor angle determinationVSAvoidvoltage and current fluctuations
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent combines the measurement function with the control function by integrating the angle determining device into the modulation unit. The measuring voltage pulses are generated and synchronized within the existing control architecture, merging two previously separate functions (measurement and control) into a single integrated system, thereby eliminating the need for separate measurement operations that cause fluctuations

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The modulation unit is designed to perform multiple functions: it generates both control voltage pulses for normal operation and measuring voltage pulses for rotor angle determination. This multi-functionality allows the same hardware component to serve dual purposes, eliminating the need for separate measurement equipment and reducing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If the modulation unit is interrupted to supply measuring voltage pulses, then rotor position can be measured, but the control operation is disrupted and additional components are required

Engineering Contradiction:
Improverotor position measurementVSAvoidcontrol process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the measurement function with the control function by integrating the angle determining device into the modulation unit. The measuring voltage pulses are generated and synchronized within the existing control architecture, eliminating the need for separate measurement operations and reducing device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The modulation unit is designed to perform multiple functions: it generates both control voltage pulses for normal operation and measuring voltage pulses for rotor angle determination. This multi-functionality eliminates the need for additional separate components and simplifies the overall control process

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-generated harmful factors

If measuring voltage pulses are synchronized with control voltage pulses, then voltage and current fluctuations are minimized, but the integration complexity increases

Engineering Contradiction:
Improvevoltage and current fluctuationsVSAvoidintegration complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent combines the measurement function with the control function by integrating the angle determining device into the modulation unit. The measuring voltage pulses are generated and synchronized within the existing control architecture, merging two previously separate functions into a single integrated system, thereby managing integration complexity while minimizing fluctuations

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS9680403B2Control device and method for controlling an induction machine
Publication Date: 2017.06.13 ROBERT BOSCH GMBH
  • US9680403B2 patent drawing
  • US9680403B2 patent drawing
  • US9680403B2 patent drawing

AI summary

A control device for an induction machine includes an angle determining device designed to determine a rotor angle of the induction machine without requiring use of sensors. The angle determining device generates measuring voltage pulses which can be selectively used to replace control voltage pulses used to control the induction machine. Machine currents generated by the measuring voltage pulses can be used to determine a rotor angle without interrupting the control voltage pulses and/or operation of the induction machine.