Smokable Material Articles With Induction Heating for Residue Reduction

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Solution Overview

Problem

Existing smoking articles that burn tobacco to create smoke have been replaced by heat-not-burn products, but these products face challenges in efficiently volatilizing smokable materials without combustion, and existing induction heating systems may suffer from material residue and design limitations.

Innovation Solution

The use of an elongate member made of heating material, such as electrically-conductive or magnetic materials, heatable by a varying magnetic field, encircled by smokable material, with optional thermally-conductive barriers and catalytic materials, to uniformly heat and volatilize components without burning, using induction and magnetic hysteresis heating processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If induction heating systems are used to heat smokable material, then heating efficiency is improved, but material residue increases

Engineering Contradiction:
Improveheating efficiencyVSAvoidmaterial residue
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The patent applies local quality by creating a non-uniform magnetic field distribution through the elongate susceptor design, where different sections of the susceptor have varying magnetic susceptibility. This causes localized heating zones that progressively move through the smokable material, ensuring complete volatilization without leaving residue behind. The first portion of the susceptor has higher magnetic susceptibility to initiate heating, while the second portion has lower susceptibility to complete the heating process and clear residue.

Inventive Principle:
Principle #3Local quality

2Productivity

If heating material is placed in thermal proximity to smokable material, then volatilization efficiency is improved, but design flexibility is reduced

Engineering Contradiction:
Improvevolatilization efficiencyVSAvoiddesign flexibility
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The elongate susceptor serves multiple functions simultaneously: it acts as a heating element, a structural support, a material delivery mechanism (through its progressive heating zones), and a design adapter. This multi-functionality allows the same component to achieve efficient volatilization while maintaining design flexibility for different article configurations and smokable material types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If uniform heating is applied to smokable material, then volatilization consistency is improved, but energy consumption increases

Engineering Contradiction:
Improvevolatilization consistencyVSAvoidenergy consumption
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent implements periodic action through progressive heating zones along the elongate susceptor. Instead of applying uniform heating all at once, the heating process occurs in sequential zones along the length of the susceptor. This periodic heating approach ensures consistent volatilization of smokable material while reducing total energy consumption by heating only the necessary portions at each stage rather than heating the entire material uniformly.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves uniform and efficient volatilization of smokable material components with reduced residue and design freedom, allowing for progressive vapor generation and improved heating efficiency.

Implementation Method 1

heating material which is configured to be heated by the presence of a varying magnetic field

Methodology Applied
Scientific EffectInduction heating: Induction Heating

Implementation Method 2

using induction and magnetic hysteresis heating processes

Methodology Applied
Scientific EffectMagnetic hysteresis heating: Magnetic Hysteresis

Implementation Method 3

the article comprises a thermally-conductive barrier that spaces the elongate member from the smokable material

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

the article comprises a catalytic material on at least a portion of the elongate member

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentEP3344078B1Article for use with apparatus for heating smokable material
Publication Date: 2025.10.01 NICOVENTURES TRADING LTD
  • EP3344078B1 patent drawingFigure 1~3
  • EP3344078B1 patent drawingFigure 4~6
  • EP3344078B1 patent drawingFigure 7~9

AI summary

Disclosed is an article (1, 2, 3, 4, 5, 6, 7, 8) for use with apparatus for heating smokable material to volatilise at least one component of the smokable material. The article (1, 2, 3, 4, 5, 6, 7, 8) comprises a mass of smokable material (10) and an elongate member (20) within the mass of smokable material (10). The elongate member (20) comprises heating material that is heatable by penetration with a varying magnetic field. Also disclosed is a method of manufacturing such an article. The method comprises providing an elongate element (200) comprising heating material that is heatable by penetration with a varying magnetic field, and locating the elongate element (200) within smokable material (100). The providing and the locating may form an elongate assembly (80) comprising the elongate element (200) within the smokable material (100), and the method may comprise cutting the elongate assembly (80) at a predetermined longitudinal position along the elongate assembly (30) to form the article.