Vehicle Inductive Charging Tray Using AC Airflow for Heat Control

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Solution Overview

Problem

Existing high-performance inductive charging devices for motor vehicles generate excessive heat during charging, which can damage both the charging device and the mobile terminal, and existing solutions to mitigate this issue, such as specific charging strategies or integrated cooling systems, either prolong charging time or increase space and cost requirements.

Innovation Solution

A compact charging device that couples with a vehicle's air-conditioning system to introduce cooling air, utilizing air inlet openings in the storage surface to cool both the charging unit and the mobile terminal, thereby avoiding the need for additional cooling systems and maintaining fast charging times.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high-performance inductive charging is implemented, then charging speed is improved, but heat generation increases causing damage risk

Engineering Contradiction:
Improvecharging speedVSAvoidheat generation
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent combines the inductive charging function with the vehicle's existing air-conditioning system by integrating a coupling unit that connects the charging device to the air-conditioning device. This allows the air-conditioning system to serve dual purposes: climate control and heat dissipation from the charging unit, thereby resolving the heat generation issue without requiring a separate cooling system

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces cooling air as an intermediary medium to transfer heat away from the charging unit. The coupling unit facilitates the flow of cooling air from the air-conditioning device through the charging device, enabling heat removal without direct thermal contact between the air-conditioning system and the charging unit

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If cooling systems are integrated into the charging device, then heat management is improved, but device complexity and cost increase

Engineering Contradiction:
Improveheat managementVSAvoidcooling system integration
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent makes the vehicle's air-conditioning system multi-functional by enabling it to serve both climate control and charging cooling purposes. The coupling unit allows the air-conditioning system to provide cooling air to the charging device, eliminating the need for a dedicated cooling system and reducing overall device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The charging device utilizes the vehicle's existing air-conditioning system to provide its own cooling needs. By coupling to the available cooling infrastructure, the charging device becomes self-sufficient for heat management without requiring additional independent cooling components

Inventive Principle:
Principle #25Self-service

3Object-affected harmful factors

If cooling air is introduced via coupling unit, then heat removal is improved, but space requirements increase

Engineering Contradiction:
Improveheat removalVSAvoidcharging device volume
Core Design Contradiction:
Object-affected harmful factorsVSVolume of stationary object

Solution Approach 1:

The patent nests the coupling unit and air inlet openings within the existing structure of the charging device. The coupling unit is integrated into the charging device housing, and air inlet openings are incorporated into the storage surface, allowing cooling air introduction without adding external bulk or requiring separate cooling component housings

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables fast, device-sparing inductive charging of mobile terminals while maintaining a compact and cost-efficient design, effectively managing heat without extending charging duration or increasing space and cost.

Implementation Method 1

A charging unit is arranged within the storage unit below the storage surface for inductively charging the battery of the mobile terminal

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

introducing cooling air from the air-conditioning device into the charging device to cool a charging unit for inductive charging

Methodology Applied
Scientific EffectConvection cooling: Convection

Data Source

PatentUS12283825B2Charging device for inductively charging a battery of a mobile terminal
Publication Date: 2025.04.22 DR ING H C F PORSCHE AG
  • US12283825B2 patent drawing
  • US12283825B2 patent drawing
  • US12283825B2 patent drawing

AI summary

A charging device (2) for inductively charging a battery of a mobile terminal (4) for arrangement within a motor vehicle (100), has a storage unit (6) with a storage surface (6a) where the mobile terminal (4) can be placed during a charging process. A charging unit (8) is arranged in the storage unit (6) below the storage surface (6a) for inductively charging the battery of the mobile terminal (4). A coupling unit (10) is provided for coupling the charging device (2) to an air-conditioning device (12) of the motor vehicle (100) for introducing cooling air from the air-conditioning device (12) into the charging device (2). Air inlet openings (14) are arranged within the storage surface (6a) of the storage unit (6) for introducing the cooling air from the air-conditioning device (12) via the coupling unit (10) to the charging unit (8).