Inductive Charging Hood with Ferrite Plate for Water Protection

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Solution Overview

Problem

Existing inductive charging systems for energy storage vehicles lack effective protection against water and liquid intrusion, and they require a galvanic connection for charging, which can be unsafe and limit their use in different climatic zones.

Innovation Solution

The system incorporates an electronic circuit housed within a watertight hood on the underside of a cover, with a ferrite plate and primary winding for inductive coupling, allowing for safe, non-contact charging using alternating current, and utilizing a T-node for parallel supply from a public network, ensuring efficient energy transfer and protection against water ingress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a galvanic connection is used for charging, then charging can be performed, but safety is reduced and use in different climatic zones is limited

Engineering Contradiction:
ImprovesafetyVSAvoiduse in different climatic zones
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent replaces the mechanical galvanic connection system with an inductive charging system using electromagnetic fields. The charging station includes a primary winding that generates an alternating magnetic field to induce current in the vehicle's secondary winding, eliminating the need for physical plug connections and improving both safety and adaptability to different environments

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces electromagnetic field as an intermediary between the charging station and the vehicle's energy storage device. The alternating current in the primary winding creates a magnetic field that couples with the secondary winding through the hood, enabling wireless energy transfer without direct electrical contact

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If electronic circuitry is exposed for charging, then charging functionality is accessible, but protection against water and liquid intrusion is lost

Engineering Contradiction:
Improvecharging accessibilityVSAvoidwater and liquid intrusion
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent uses a hood made of non-conductive material that acts as a protective shell enclosing the electronic circuitry. The hood includes an opening that allows inductive coupling while maintaining protection against water and liquid intrusion, balancing accessibility with environmental protection

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The hood serves as an intermediary structure that allows electromagnetic field penetration while blocking water and liquid intrusion. The non-conductive material and geometric design of the hood enable the magnetic field to pass through for charging while preventing direct contact between liquids and electronic components

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides reliable and safe inductive charging by preventing water contact with electronic components, enabling operation in various climatic conditions and allowing for efficient high-power transmission without a galvanic connection, thus enhancing safety and usability.

Implementation Method 1

charging can be carried out without a galvanic connection... the cover has a ferrite plate and a primary winding provided on this plate... inductive coupling to the secondary coil of the consumer is improved

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the vehicle has a secondary winding to which such a capacitance is connected in series or in parallel in such a way that the associated resonant frequency essentially corresponds to the frequency of the alternating current impressed on the primary winding

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentEP2509819B1System for inductively charging a vehicle having an energy accumulator, and charging station
Publication Date: 2019.08.28 SEW EURODRIVE GMBH & CO KG
  • EP2509819B1 patent drawingFigure 1
  • EP2509819B1 patent drawingFigure 2
  • EP2509819B1 patent drawingFigure 3

AI summary

The invention relates to a system for inductively charging a vehicle having an energy accumulator and to a charging station. According to the invention, an electronic circuit is provided in the interior of a hood, the opening of which is arranged on the bottom side of the hood.