Inductive Coupling for Modular Aircraft Power Transfer

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing power and data transfer methods in modular aerial vehicles, such as UAVs, are susceptible to corrosion, damage, and environmental factors due to the use of electrical cable/wire connectors and mechanical interconnects.

Innovation Solution

The implementation of inductive coupling using coils conformally embedded or formed on the surfaces of modular aircraft structures, allowing for the alignment and coupling of coils to enable inductive power and data transfer between different modules, thereby avoiding environmental vulnerabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrical cable/wire connectors and mechanical interconnects are used to transfer power and data between modular components, then power and data transfer can be achieved, but the connectors are susceptible to corrosion, damage, dust, debris, moisture, and other environmental factors that deteriorate performance

Engineering Contradiction:
Improveperformance reliabilityVSAvoidenvironmental susceptibility
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces mechanical electrical connectors with inductive coupling between coils. Power and data are transferred wirelessly through electromagnetic induction, eliminating physical contact points that are vulnerable to environmental factors. The first coil on the fuselage and second coil on the wing module enable inductive power transfer without exposed connectors.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces electromagnetic fields as an intermediary medium for power and data transfer. Instead of direct electrical contact through connectors, the system uses magnetic coupling between coils to transfer energy and information, providing isolation from environmental contaminants while maintaining functional connectivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If modular components are designed with swapable parts like wings, then adaptability and maintenance ease are improved, but the connection interfaces between modules become exposed to environmental damage

Engineering Contradiction:
Improvemodular adaptabilityVSAvoidinterface vulnerability
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces mechanical electrical connectors at modular interfaces with inductive coupling. The coils are embedded or conformally coated on the module surfaces, allowing frequent attachment and detachment of modular components like wings without degrading connection reliability, as there are no exposed electrical contacts to corrode or damage.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses conformal coatings to apply coil structures onto the surfaces of modular components. This thin-film approach allows the coils to conform to the module geometry while remaining protected within or on the surface, maintaining adaptability for modular assembly while protecting the electromagnetic interface from environmental exposure.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides reliable and efficient power transfer and data communication between modules, enhancing the durability and performance of modular aircraft systems by shielding against corrosion and environmental damage.

Implementation Method 1

the first coil is aligned with the second coil to enable inductive coupling between the first coil and the second coil

Methodology Applied
Scientific EffectInductive coupling: Electromagnetic Induction

Data Source

PatentUS10377469B2Non-contact power supply and data transfer on aerial vehicles
Publication Date: 2019.08.13 THE BOEING CO
  • US10377469B2 patent drawing
  • US10377469B2 patent drawing
  • US10377469B2 patent drawing

AI summary

An aircraft includes a first structure that includes a first surface and a first coil conformed to, or embedded within, the first surface. The aircraft includes a second structure that includes a second surface and a second coil conformed to, or embedded within, the second surface. The second structure is configured to couple to the first structure such that the first coil is aligned with the second coil to enable inductive coupling between the first coil and the second coil.