Inductive Drive Arrangement for Rotating Wheel Carrier

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Solution Overview

Problem

Inductive energy transmission to motor vehicles while driving is inefficient due to energy losses, requiring large spacing between transmitter and receiver coils, increased magnetic density, and costly synchronization, especially when transmitting to rotating vehicle components like wheels.

Innovation Solution

A drive arrangement with a wheel-mounted receiver coil and a rotationally fixed stator, where the rotor is magnetically coupled to the stator using an induced current from an underground magnetic field, allowing direct energy transfer to the wheel for acceleration and optional battery charging, eliminating the need for classical power electronics and batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If inductive energy transmission is performed to the suspended mass (bodywork) while driving, then energy can be transmitted to the vehicle, but a relatively large spacing is required between the ground and receiver coils to ensure ground clearance

Engineering Contradiction:
Improveinductive energy transmissionVSAvoidspacing between ground and receiver coils
Core Design Contradiction:
Use of energy by moving objectVSLength of stationary object

Solution Approach 1:

Instead of transmitting energy to the suspended bodywork from the ground, the patent inverts the approach by transmitting energy directly to the unsuspended wheel carrier assembly that is in direct contact with the ground through the tires. This eliminates the need for large spacing while ensuring ground clearance is maintained.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent extracts the energy reception function from the suspended bodywork and relocates it to the unsuspended wheel carrier assembly. This separation allows energy transmission to occur at the point of ground contact, eliminating the spacing constraint imposed by ground clearance requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

2Use of energy by moving object

If transmitter coils are designed to generate sufficiently dense magnetic fields at great height above the roadway, then inductive energy transmission to suspended mass can be achieved, but efficiency is reduced and magnetic density increases

Engineering Contradiction:
Improveinductive energy transmissionVSAvoidenergy transmission efficiency
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent inverts the energy transmission target from suspended bodywork to the unsuspended wheel carrier assembly. This inversion places the receiver coils at ground level where magnetic field density is naturally higher, eliminating the need to generate dense fields at great heights and thereby improving transmission efficiency.

Inventive Principle:
Principle #13The other way round (Inversion)

3Object-affected harmful factors

If transmitter coils are energized only in the immediate region of the vehicle with synchronization, then magnetic field burden on surroundings is reduced, but expense for synchronizing and line laying increases

Engineering Contradiction:
Improvemagnetic field burden on surroundingsVSAvoidsynchronization system
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent enables the wheel carrier assembly to serve itself by incorporating receiver coils directly into the unsuspended mass. This self-service approach eliminates the need for complex ground-based synchronization systems, as energy transmission occurs automatically when the vehicle is in motion and the receiver coils are in position.

Inventive Principle:
Principle #25Self-service

4Use of energy by moving object

If energy transmission is performed to the rotating tire, then energy can be supplied to the wheel, but additional expense is required for transmission from rotating tire to wheel carrier via sliding contacts or repeated inductive energy transmission

Engineering Contradiction:
Improveenergy supply to wheelVSAvoidenergy transmission mechanism
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

Instead of transmitting energy to the rotating tire and then to the wheel carrier, the patent inverts the approach by transmitting energy directly to the unsuspended wheel carrier assembly. This eliminates the need for complex energy transmission mechanisms between rotating and stationary components.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent extracts the energy reception function from the rotating tire and relocates it to the unsuspended wheel carrier assembly. This separation eliminates the need for sliding contacts or repeated inductive energy transmission between rotating and stationary parts.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves energy efficiency, reduces magnetic field strength, and lowers costs by enabling shorter inductive transmission paths and more economical coil design, while providing flexible and robust synchronization.

Implementation Method 1

a current can be induced by an underground base providing a magnetic field into the at least one receiver coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the at least one rotor winding is energized to generate a magnetic field, so that the rotor and the stator are magnetically coupled

Methodology Applied
Scientific EffectElectromagnetic field generation: Electromagnet

Implementation Method 3

the rotor can be magnetically coupled to the stator of the drive motor

Methodology Applied
Scientific EffectMagnetic coupling: Magnetic Field

Data Source

PatentUS10286797B2Drive arrangement for an electric drive with an inductively energizable drive motor, wheel carrier arrangement, and motor vehicle
Publication Date: 2019.05.14 AUDI AG
  • US10286797B2 patent drawing
  • US10286797B2 patent drawing
  • US10286797B2 patent drawing

AI summary

A drive arrangement with an inductively energizable drive motor, having a wheel, a wheel carrier, at least one receiver coil that is arranged in the circumferential direction of the wheel, a stator, and a rotor arranged in a rotationally resistant manner on the wheel having at least one rotor winding that is electrically connected to the at least one receiver coil. The rotor can be magnetically coupled to the stator. In this case, the drive arrangement is configured such that a current can be induced by an underground base providing a magnetic field in the at least one receiver coil, by which the at least one rotor winding is energized to generate a magnetic field.