Inductive Two-Handle Faucet for Consistent Mixed Water Temperature

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Solution Overview

Problem

Conventional two-handle faucets for 4-inch basins require users to repeatedly adjust the temperature of mixed cold and hot water by turning handles, making them inconvenient to use.

Innovation Solution

A two-handle inductive faucet design featuring a faucet body with valve core assemblies, a sensor unit, and a control box that mixes cold and hot water to a suitable temperature, allowing the mixed water to flow consistently without needing re-adjustment, using a five-way connector and solenoid valve for controlled water flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional mechanical switch faucets are used, then the structure is simple, but the user needs to repeatedly adjust the temperature and flow, reducing ease of operation

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the conventional mechanical switch system with an inductive sensor system. The sensor unit detects the presence of a conductor (such as a user's hand) and triggers the control box to automatically open the valve core assemblies, eliminating the need for manual handle adjustment and improving ease of operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The faucet system performs self-adjustment through the sensor unit and control box, which automatically detect user presence and control water flow without requiring manual intervention. The system serves itself by maintaining consistent temperature and flow settings once activated, reducing the need for repeated adjustments.

Inventive Principle:
Principle #25Self-service

2Loss of time

If manual adjustment handles are used, then the device structure is simple, but time is lost due to repeated adjustments

Engineering Contradiction:
Improveloss of timeVSAvoiddevice complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical adjustment with an automated inductive control system. The sensor unit and control box work together to automatically activate and maintain water flow at consistent settings, eliminating the time users would otherwise spend repeatedly adjusting handles.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system performs preliminary action by detecting user presence before water flow is needed and automatically activating the appropriate flow settings in advance, so that water is ready immediately at the correct temperature and pressure without requiring user adjustment time.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If inductive sensor and control box are added, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent divides the faucet system into distinct functional modules: the sensor unit for detection, the control box for processing signals and controlling valve operation, and the valve core assemblies for water flow control. This segmentation allows each component to perform its specific function efficiently while maintaining overall system manageability despite increased complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control box serves as an intermediary between the sensor unit and the valve core assemblies. It receives signals from the sensor unit and translates them into appropriate valve control actions, managing the complexity by providing a dedicated control layer that coordinates between detection and execution components.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Stability of the object's composition

If automatic temperature mixing is implemented, then consistency of water temperature is improved, but device complexity increases

Engineering Contradiction:
Improvewater temperature consistencyVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical mixing adjustment with an automated control system that uses the sensor unit and control box to regulate hot and cold water flow through the valve core assemblies. This ensures consistent mixed water temperature automatically, improving stability while the modular design helps manage the associated complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The faucet provides convenient and consistent water temperature without the need for repeated adjustments, enhancing user experience by automatically controlling the water flow based on sensor input.

Implementation Method 1

a sensor unit, which protrudes from the faucet housing and is in signal communication with the control box

Methodology Applied
Scientific EffectInductive sensing: Electromagnetic Induction

Implementation Method 2

the control box includes a solenoid valve therein, and the solenoid valve controls the second water inlet pipe to communicate with the second water outlet pipe

Methodology Applied
Scientific EffectSolenoid actuation: Solenoid

Data Source

PatentUS11834816B2Two-handle inductive faucet
Publication Date: 2023.12.05 XIAMEN FOR BETTER SANITARY WARE
  • US11834816B2 patent drawing
  • US11834816B2 patent drawing
  • US11834816B2 patent drawing

AI summary

A two-handle inductive faucet includes a faucet body, a faucet housing, a faucet base, and a control box. The faucet body is installed to the faucet housing. The faucet body includes two valve core assemblies, a first water outlet pipe, and two first water inlet pipes. The faucet body has two water inlet channels and an upper water outlet channel. The faucet housing is provided with a protruding sensor unit. When the control box receives an opening signal of the sensor unit, the control box controls water from the two water inlet channels to be mixed and then flow out through the first water outlet pipe.