Inductive Heating Detection for Aerosol Devices

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Solution Overview

Problem

Aerosol-generating devices face challenges in efficiently detecting the insertion or extraction of aerosol-generating articles due to the energy consumption and space requirements of separate sensor means for presence detection, which reduces operation time and accuracy.

Innovation Solution

The device utilizes an inductive heating arrangement to both heat and detect the presence or absence of an aerosol-generating article by determining changes in electrical or magnetic properties, allowing for intermittent power pulses to reduce energy consumption and eliminate the need for additional sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate sensor means are used for detecting article presence, then detection reliability is improved, but device complexity and assembly space requirements increase

Engineering Contradiction:
Improvedetection reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the heating function and detection function into a single inductive heating arrangement. The control circuitry uses the same arrangement to both heat the susceptor and detect article presence by monitoring changes in electrical properties during intermittent power pulses, eliminating the need for separate sensor means.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The inductive heating arrangement is designed to perform multiple functions: it serves as both the heating element for vaporizing the aerosol-forming substrate and the detection mechanism for sensing article presence or absence. This multi-functionality reduces device complexity while maintaining detection reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If separate sensor means operate continuously for detection, then detection reliability is improved, but energy consumption increases and operation time decreases

Engineering Contradiction:
Improvedetection reliabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control circuitry activates the inductive heating arrangement intermittently using periodic power pulses rather than continuous operation. During these pulses, the system both heats the substrate and detects article presence by monitoring electrical property changes, significantly reducing energy consumption while maintaining reliable detection capability.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system uses its own heating arrangement to perform detection functions without requiring separate continuous-operating sensors. The heating arrangement monitors its own electrical properties during operation to detect article presence, eliminating the need for additional energy-consuming sensor systems.

Inventive Principle:
Principle #25Self-service

3Reliability

If the inductive heating arrangement operates continuously for detection, then detection reliability is improved, but power consumption increases and operation time decreases

Engineering Contradiction:
Improvedetection reliabilityVSAvoidoperation time
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The control circuitry implements intermittent power pulses to activate the inductive heating arrangement only when needed for heating or detection. This periodic operation significantly extends battery life and overall device operation time compared to continuous operation, while maintaining reliable detection through the pulses.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the detection reliability and extends the operation time of the device by using the inductive heating arrangement for dual purposes, reducing power consumption and avoiding false positives or negatives.

Implementation Method 1

an inductive heating arrangement configured to generate an alternating magnetic field within the cavity for inductively heating the susceptor of the article

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

an inductive heating arrangement configured to generate an alternating magnetic field within the cavity for inductively heating the susceptor of the article

Methodology Applied
Scientific EffectInductive heating: Induction Heating

Implementation Method 3

determine during one or more power pulses a value of at least one property of the inductive heating arrangement, the value depending on an article with a susceptor being present in or absent from the cavity

Methodology Applied
Scientific EffectElectromagnetic interaction with susceptor: Electromagnetic Induction

Data Source

PatentUS20240365876A1Aerosol-generating device with means for detecting at least one of the insertion or the extraction of an aerosol-generating article into or from the device
Publication Date: 2024.11.07 PHILIP MORRIS PRODUCTS SA
  • US20240365876A1 patent drawing
  • US20240365876A1 patent drawing
  • US20240365876A1 patent drawing

AI summary

An aerosol-generating device is provided for heating an aerosol-forming substrate to form an inhalable aerosol, the device including: a cavity to removably receive at least a portion of an aerosol-generating article including the substrate and an inductively heatable susceptor configured to heat the substrate; an inductive heating arrangement to generate an alternating magnetic field within the cavity for inductively heating the susceptor when the article is received in the cavity; and a control circuitry to generate power pulses for intermittently powering on the arrangement, to determine during one or more power pulses a value of at least one property of the arrangement, the value depending on an article with a susceptor being present in or absent from the cavity, and to detect at least one of the insertion or the extraction of the article into or from the cavity based on the determined value and a predetermined threshold value.