Inductive Lighting System Using Porous Graphite Foam

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Solution Overview

Problem

Current lighting systems at airports face challenges in achieving efficient electrical usage while ensuring visibility for pilots and on-board cameras, as existing LED solutions are expensive, have short lifetimes, and do not generate sufficient heat to melt ice and snow, and carbon foams for light emission have limitations.

Innovation Solution

A lighting system utilizing an inductive power supply with a sealed enclosure containing a porous graphite foam conductor, an oscillating circuit, and a drive circuit, which generates an electromagnetic field to induce an electric current and produce light, capable of emitting in the visual and infrared spectra, with a MOSFET-based drive circuit for controlling light output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If LEDs are used for lighting, then light emission in visual and infrared spectra is achieved, but cost increases, lifetime decreases, and heat generation is insufficient

Engineering Contradiction:
Improvelight emissionVSAvoidlifetime
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent replaces LED-based electrical light emission with induction heating-based thermal radiation. The porous graphite foam conductor, when subjected to AC induction heating, generates thermal radiation in both visual and infrared spectra, eliminating LED reliability and cost issues while providing sufficient heat generation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating parameters by using porous graphite foam with specific porosity (70-90%) and electrical resistivity (0.1-10 micro-ohm-cm) to optimize both light emission efficiency and heat generation capability, achieving dual functionality that LEDs cannot provide.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If porous graphite foam is used instead of solid graphite, then light emission efficiency increases, but manufacturing complexity may increase

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent employs porous graphite foam with controlled porosity (70-90%) to dramatically increase light emission efficiency compared to solid graphite. The porous structure provides larger surface area for electromagnetic field interaction and more emission sites, while the foam structure can be manufactured through established carbonization processes from polymeric precursors.

Inventive Principle:
Principle #31Porous materials

3Temperature

If AC induction heating is used to heat the porous graphite foam, then sufficient heat is generated to melt ice and snow, but control precision may be reduced

Engineering Contradiction:
Improveheat generationVSAvoidcontrol precision
Core Design Contradiction:
TemperatureVSMeasurement precision

Solution Approach 1:

The patent incorporates feedback control mechanisms where the AC power source frequency and amplitude are adjusted based on monitoring of the porous graphite foam's temperature, light output, or electrical characteristics. This closed-loop control maintains precision while enabling sufficient heat generation for de-icing applications.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides efficient light emission with higher lumens than solid graphite, addressing the need for visible and infrared light, and is designed to withstand environmental conditions, including ice and snow, with controlled power delivery to extend lifespan and reduce costs.

Implementation Method 1

The oscillating circuit is configured to generate an electromagnetic field. The porous graphite foam conductor when exposed to the electromagnetic field conducts an induced electric current.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The induced electric current heats the porous graphite foam conductor to produce light.

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS10284021B2Lighting system with induction power supply
Publication Date: 2019.05.07 UT BATTELLE LLC
  • US10284021B2 patent drawing
  • US10284021B2 patent drawing
  • US10284021B2 patent drawing

AI summary

A system for producing light is provided. The system comprises a sealed enclosure surrounding a porous graphite foam conductor which is exposed to an electromagnetic field generated by an oscillating circuit. When exposed, the foam conductor conducts induced electric current which heats the same to product light. The amount of light is controllable by changing the output of a drive circuit. The oscillating circuit comprises a first inductor and a first capacitor. The first inductor has a first terminal and a second terminal. The output of the drive circuit is controlled by turning a MOSFET OFF and ON. The MOSFET is turned ON when an integrated signal representative of a difference between a voltage proportional to the first terminal and a voltage proportional to the second terminal is between a first voltage threshold and a second voltage threshold and based on a timing signal.