Inductive RF Filter for Microphone Signal Integrity

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Solution Overview

Problem

Conventional microphone devices using resistive-capacitive (RC) or capacitive RF filters often reduce the voltage delivered to digital microphone devices, filter out acoustic signals in digital communication protocols, and are prone to noisy ground conditions due to RF interference from nearby components.

Innovation Solution

The integration of inductive RF filters within the back volume of the microphone device, where application-specific integrated circuits (ASICs) are embedded, allowing inductors to be positioned without altering the device's dimensions, effectively passing acoustic signals while filtering out undesirable RF signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If resistive-capacitive (RC) or capacitive RF filters are used, then RF signals are filtered, but voltage delivered to digital microphone devices is reduced and drive capacity is reduced

Engineering Contradiction:
ImproveRF signal interferenceVSAvoiddrive capacity
Core Design Contradiction:
Object-affected harmful factorsVSPower

Solution Approach 1:

The patent replaces resistive-capacitive (RC) or capacitive RF filter designs with an inductive filter design. This substitution changes the filtering mechanism from resistance-capacitance based to inductance based, thereby maintaining drive capacity while achieving RF signal filtering. The inductive filter uses an inductor component to create frequency-dependent impedance that filters RF signals without the voltage loss associated with resistive elements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If RC or capacitive filters are used, then RF signals are filtered, but acoustic signals in digital communication protocols are filtered out

Engineering Contradiction:
ImproveRF signal interferenceVSAvoidacoustic signal transmission
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent replaces RC or capacitive filters with an inductive filter design that has different frequency response characteristics. The inductive filter's impedance increases with frequency, allowing it to effectively block high-frequency RF signals while maintaining low impedance at lower frequencies where acoustic communication signals operate. This preserves the integrity of acoustic signals in digital communication protocols like PDM and SoundWire.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-affected harmful factors

If inductive RF filters are integrated within the back volume, then RF signals are filtered effectively, but device dimensions would increase

Engineering Contradiction:
ImproveRF signal interferenceVSAvoidback volume
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

The patent integrates the inductive filter within the existing back volume of the microphone device by merging it with the application-specific integrated circuit (ASIC) substrate. The inductor is positioned on the substrate in the back volume area, utilizing existing space rather than adding external components. This integration approach achieves effective RF filtering without increasing the overall device dimensions.

Inventive Principle:
Principle #5Merging (Combining)

4Object-affected harmful factors

If inductors are positioned in the back volume, then RF filtering is achieved, but noisy ground conditions occur due to RF interference from nearby components

Engineering Contradiction:
ImproveRF signal interferenceVSAvoidnoisy ground conditions
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent extracts the inductive filter from the noisy ground environment by positioning it on the ASIC substrate in the back volume, away from RF transmitting components. The inductor is electrically connected to filter RF interference on signal lines before they reach sensitive circuitry, thereby preventing noisy ground conditions. The design separates the filtering function from the noisy RF components while maintaining effective interference rejection.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the performance of microphone devices by improving signal quality and reducing noise interference, maintaining drive capacity and allowing for precise trimming of polyfuses within the ASIC, resulting in improved impedance characteristics that filter RF signals effectively while allowing acoustic signals to pass.

Implementation Method 1

an inductor mounted on the substrate. The inductor is positioned along a conductive path of the substrate

Methodology Applied
Scientific EffectInductive filtering: Inductor

Implementation Method 2

an application specific integrated circuit (ASIC) embedded within the substrate of the microphone device such that the inductors can be positioned in the back volume

Methodology Applied
Scientific EffectElectromechanical transduction: Microelectromechanical Systems

Data Source

PatentUS11399238B2Microphone device with inductive filtering
Publication Date: 2022.07.26 KNOWLES ELECTRONICS LLC
  • US11399238B2 patent drawing
  • US11399238B2 patent drawing
  • US11399238B2 patent drawing

AI summary

Microphone devices and methods for manufacturing microphone devices that include a substrate having a first surface and a second surface, a cover secured to the first surface of the substrate to form an enclosed back volume, an application specific integrated circuit (ASIC) embedded between the first surface and the second surface of the substrate, a microelectromechanical systems (MEMS) transducer mounted on the first surface of the substrate, and an inductor mounted on the first surface of the substrate.