Inductive Power Transfer Pad Cooling With Directed Airflow

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Solution Overview

Problem

Inductive power transfer pads face challenges in effectively dissipating heat, leading to potential component damage due to overheating, as conventional heat dissipation methods may not be sufficient in all scenarios.

Innovation Solution

The integration of an airflow generating system within the inductive power transfer pad to direct airflow into the surroundings, either from the pad's interior or exterior, effectively removing heated air and creating a cooling effect by circulating air through the pad and along its surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional heat dissipation methods are used, then the structure remains simple, but heat dissipation effectiveness is insufficient leading to overheating

Engineering Contradiction:
Improveheat dissipation effectivenessVSAvoidsystem complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent applies pneumatic principles by introducing an airflow generating system that uses air movement to dissipate heat from the inductive power transfer pad. The system generates controlled airflow to actively cool the pad surface, transitioning from passive thermal conduction to active convective cooling, thereby significantly improving heat dissipation effectiveness while accepting increased system complexity.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If an airflow generating system is integrated, then heat dissipation is enhanced, but device complexity increases

Engineering Contradiction:
Improvesystem reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent converts the harmful effect of heat generation during inductive power transfer into a beneficial cooling mechanism. By utilizing the same operational environment and integrating the airflow system to actively remove heat, the system transforms the thermal challenge into an opportunity for enhanced reliability through active thermal management.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Temperature

If airflow is directed into the surroundings, then heated air is removed effectively, but energy consumption increases

Engineering Contradiction:
Improvecooling efficiencyVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent employs parameter changes by controlling airflow characteristics (velocity, direction, volume) to optimize cooling efficiency while managing energy consumption. The system adjusts airflow parameters dynamically to achieve effective heat removal without excessive energy input, balancing cooling performance with operational efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances heat dissipation, reducing the risk of overheating and extending the operational lifespan of inductive power transfer pad components by actively removing accumulated heat, thus ensuring efficient energy transfer and system reliability.

Implementation Method 1

an airflow generating system configured to generate an airflow during an inductive power transfer, the airflow being directed into the surroundings of the inductive power transfer pad

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

a conductor arrangement for generating or receiving an electromagnetic field during an inductive power transfer

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 3

circulating air through the pad and along its surfaces

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS12077057B2Method and system for cooling of an inductive power transfer pad
Publication Date: 2024.09.03 ENRX IPT GMBH
  • US12077057B2 patent drawing
  • US12077057B2 patent drawing
  • US12077057B2 patent drawing

AI summary

The invention relates to an inductive power transfer pad (10), comprising a conductor arrangement (36) for generating or receiving an electromagnetic field during an inductive power transfer and an airflow generating system (37) that is configured to generate an airflow (22) during an inductive power transfer, said airflow (22) being directed into the surroundings of the inductive power transfer pad (10). Further, the invention relates to an arrangement (11) for an inductive power transfer and a method for cooling an inductive power transfer pad (10).