Inductive Pickup Power Supply for Hazardous Environments

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Solution Overview

Problem

Custom-designed power supply systems for hazardous or adverse environments lack expandability and require specialist installation for adding or removing devices, and they often need additional wiring for remote control.

Innovation Solution

A power supply system with a constant AC current transmission line that allows for dynamic monitoring and adjustment, enabling 'clip-on' pickups to be added or removed without interrupting power, and includes inductive coupling for remote control through a communications interface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If custom-designed power supply systems are used for hazardous environments, then reliability is improved, but adaptability deteriorates

Engineering Contradiction:
Improvesystem reliabilityVSAvoidexpandability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The power supply system is segmented into a centralized power supply unit and multiple independent pickup units that can be individually added or removed. Each pickup is a self-contained unit with its own transformer and circuitry, allowing modular expansion without affecting the core system's reliability while enabling easy adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The power transmission line serves multiple functions: it transmits power to all pickups and simultaneously serves as a communication bus for remote control signals. This universal use of the same infrastructure enables both power distribution and control without requiring separate wiring, thus improving adaptability while maintaining system simplicity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If specialist installation is required for adding devices, then reliability is improved, but ease of operation deteriorates

Engineering Contradiction:
Improveinstallation reliabilityVSAvoidease of expansion
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system transitions from a static, fixed installation to a dynamic, easily modifiable configuration. Pickups can be added or removed by simply sliding them onto or off the power transmission line, allowing the system to adapt dynamically to changing requirements without specialist intervention.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The power transmission line is designed to accept pickups directly through a simple sliding motion, enabling end-users to perform installations and modifications themselves without requiring specialist skills or tools. The system essentially installs itself through user-friendly mechanical engagement.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If additional wiring is used for remote control, then control precision is improved, but device complexity deteriorates

Engineering Contradiction:
Improvecontrol precisionVSAvoidwiring complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The power transmission line serves dual purposes: it transmits electrical power to all pickups and simultaneously carries communication signals for remote control. This multi-functional use of the same physical medium eliminates the need for separate control wiring, reducing system complexity while maintaining precise control capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The power distribution function and communication function are merged into a single transmission line infrastructure. By combining these two functions that traditionally required separate wiring into one unified system, the overall device complexity is reduced while preserving both power delivery and control precision.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy and tool-free expansion of power supply systems, maintains constant current and resistive losses, and allows remote control of connected devices without specialist skills, ensuring reliable operation in hazardous environments.

Implementation Method 1

the at least one pickup can be positioned at any point along the length of the power transmission line by sliding it along the power transmission line

Methodology Applied
Scientific EffectInductive coupling: Electromagnetic Induction

Data Source

PatentUS10290419B2Power supply systems
Publication Date: 2019.05.14 HUNZA HLDG
  • US10290419B2 patent drawing
  • US10290419B2 patent drawing
  • US10290419B2 patent drawing

AI summary

A power supply system including: a power supply configured to provide a constant AC current; a power transmission line connected to the power supply to form a closed circuit; and at least one pickup configured to accept and slidingly engage with the power transmission line such that the pickup completely encircles a portion of the power transmission line threaded through the pickup, and to inductively couple to the power transmission line, wherein the at least one pickup can be positioned at any point along the length of the power transmission line by sliding it along the power transmission line.