Inductive Sensor Handle for Manual Load Control

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Solution Overview

Problem

Existing manual load control devices risk sensor damage from direct force transmission and struggle with sensitivity and accuracy in load movement control.

Innovation Solution

The device incorporates an inductive sensor with coaxial coil components and a ferromagnetic core, housed within the device, which detects handle movement without direct force transmission, ensuring sensor protection and improved sensitivity, and includes a swivel for cable management and rotation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If force is transmitted directly from the handle to the sensor, then the sensor can detect handle movement, but the sensor easily can be damaged because of overload

Engineering Contradiction:
Improvesensor detection capabilityVSAvoidsensor damage risk
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces a magnetic field as an intermediary between the handle and sensor. The handle contains a magnet that generates a magnetic field, which is detected by the sensor without direct mechanical contact. This intermediary allows the sensor to detect handle position and movement while eliminating direct force transmission that would cause overload damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical force transmission system with a magnetic field-based detection system. Instead of mechanically coupling the handle to the sensor through rods or linkages that transmit force, the system uses magnetic field interaction where the magnet on the handle influences the sensor through field interaction alone, substituting mechanical contact with electromagnetic detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If direct mechanical connection is used between handle and sensor, then force transmission is simple, but it is difficult to reach an even sensitivity and the running action may be uneven

Engineering Contradiction:
Improveconstruction simplicityVSAvoidsensitivity uniformity
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces the mechanical connection system with a magnetic field-based system. The magnet on the handle creates a magnetic field that interacts with the sensor, eliminating mechanical linkages that cause uneven sensitivity. The magnetic field provides smooth, continuous detection across the entire range of motion without the friction, play, or uneven force distribution inherent in mechanical connections.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the detection parameter from mechanical force to magnetic field strength. By measuring changes in magnetic field intensity rather than mechanical force, the system achieves more uniform sensitivity across different positions. The magnetic field strength varies predictably with distance, providing consistent detection sensitivity throughout the handle's full range of motion.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration prevents sensor damage from overload, enhances accuracy in load control, and allows for flexible and reliable operation with reduced risk of mechanical and moisture damage.

Implementation Method 1

an inductive sensor with coaxial coil components and a ferromagnetic core, housed within the device, which detects handle movement without direct force transmission

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10457527B2Operation device for manual control of a load suspended in the operation device
Publication Date: 2019.10.29 BINAR QUICK ELEVATOR SYST
  • US10457527B2 patent drawing
  • US10457527B2 patent drawing
  • US10457527B2 patent drawing

AI summary

Provided are a method and an operation device for a manual control of a load suspended in the operations device (2) having a housing (20); a first connection device (5), at least indirectly carried by the housing (20), for the connection of the operation device (2) to a device for the lifting and lowering of the operation device (2) with its suspended load; a second connection device (21), at least indirectly carried by the housing, for the connection of the operation device (2) to the load which is to carried by the operation means; a handle (22), which is movably arranged in relation to the housing (20) and the load connection device (21) and which has a rest position between two end positions; a sensor (4) arranged inside the housing (20) for the detection of a motion by the handle (22) in relation to the housing (20) and the load connection device (21), which sensor (4) emits a signal corresponding to the movement of the handle (23) from its rest position; a control unit for receiving the signal and as a result thereof control the lifting and lowering of the operation device (2) with its suspended load, wherein the sensor (4) is an electromagnetic induction sensor.