Inductive Thumb Stick Design for Low-Friction, Drift-Resistant Sensing

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Solution Overview

Problem

Conventional thumb sticks suffer from reliability issues due to wear and tear and 'drift' near the zero/neutral point caused by friction and complex moving parts, leading to inaccurate measurements.

Innovation Solution

A thumb stick design utilizing inductive force sensors and minimal moving parts, with a rigid layer and perpendicular force lever, minimizes friction and uses force sensors to detect micrometer-level displacements, enabling precise force and direction measurements without physical movement, and incorporates Hall or TMR sensing for rotational feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional thumb sticks use multiple moving parts and mechanical components, then the device complexity increases, but reliability decreases due to wear and tear and friction

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces mechanical measurement systems with inductive sensors that detect position and force electronically. The thumb stick uses inductive sensors to measure displacement and force vectors without mechanical contact, eliminating wear and friction while maintaining measurement capability. This substitution of mechanical systems with electromagnetic sensing directly resolves the contradiction between reliability and device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts and removes unnecessary mechanical components from the thumb stick design. By using inductive sensors to detect position and force, the design eliminates mechanical linkages, gears, and contact-based measurement mechanisms that cause wear. This extraction of harmful mechanical elements improves reliability while the overall device complexity is managed through integrated sensor modules.

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If conventional thumb sticks use mechanical contact for measurement, then the device complexity is reduced, but measurement precision decreases due to friction and drift near zero point

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses inductive sensors to replace mechanical contact-based measurement systems. The inductive sensors detect displacement and force vectors through electromagnetic fields without physical contact, eliminating friction and drift issues that plague mechanical systems near the zero point. This non-contact measurement approach achieves superior precision while the integrated sensor design keeps device complexity manageable.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an electromagnetic field as an intermediary between the user's physical input and the digital measurement system. The inductive sensors use electromagnetic fields to detect position and force without mechanical contact, acting as a mediator that transfers information without the friction and wear inherent in direct mechanical contact systems. This intermediary approach resolves the precision-complexity contradiction.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If conventional thumb sticks use ohmic contact for sensing, then the device complexity is reduced, but reliability decreases due to contact wear and drift

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces ohmic contact-based sensing with inductive sensing that uses electromagnetic fields instead of physical electrical contact. This substitution eliminates contact wear and drift issues inherent in ohmic contact systems. The inductive sensors maintain reliable measurements over time without the degradation that occurs with repeated mechanical and electrical contact, while the integrated design keeps device complexity acceptable.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design provides a cost-effective, reliable, and accurate thumb stick system with minimal friction and drift, offering precise force and direction detection, and reduces wear and tear, ensuring long-term reliability and improved user interface functionality.

Implementation Method 1

The inductive measurements (for each force sensor) are influenced by displacement of an (inductive) interfering member (metal or ferrite) that moves closer to or away from an inductor (for example a flat pcb coil), that is measured

Methodology Applied
Scientific EffectInductive sensing: Electromagnetic Induction

Implementation Method 2

An electrically conductive metal interfering member will reduce the inductance as it is moved closer to a coil, while a ferrite will increase the inductance of the affected coil

Methodology Applied
Scientific EffectInductance change: Inductor

Implementation Method 3

incorporates Hall or TMR sensing for rotational feedback

Methodology Applied
Scientific EffectHall effect sensing: Hall Effect

Data Source

PatentUS20250258053A1Inductive thumb stick
Publication Date: 2025.08.14 AZOTEQ HLDG LTD
  • US20250258053A1 patent drawing
  • US20250258053A1 patent drawing
  • US20250258053A1 patent drawing

AI summary

A thumb stick arrangement and a method of operating said arrangement that involves minimal moving parts and reduced friction near a zero position. Use is made of force sensors, and specifically of inductive force sensing methods. Additionally, rotation of a force lever can be measured using Hall or TMR sensing techniques to add more user interface options.