Inductor and Capacitor Heat Transfer Structure for RF Thermal Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

High-performance electronic components such as HEMTs generate significant heat, which affects their performance and reliability, and existing thermal management techniques are inadequate for efficient heat dissipation in RF circuits and amplifiers.

Innovation Solution

Incorporating a thermally conductive heat transfer structure with a thermally conductive, electrically insulating element passing through or adjacent to the ferrite core of inductors and capacitors to effectively transfer heat away from these components, utilizing materials with high thermal conductivity and low dielectric constant.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional thermal management techniques are used for high-performance electronic components, then the components can operate, but heat dissipation efficiency is insufficient leading to reduced performance and reliability

Engineering Contradiction:
Improvecomponent reliabilityVSAvoidheat dissipation efficiency
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent introduces a thermally conductive electrically insulating element as an intermediary substance between heat-generating components (inductors, capacitors) and the substrate. This mediator efficiently transfers heat from the components to the substrate while maintaining electrical isolation, thereby improving heat dissipation efficiency and component reliability simultaneously

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the thermal parameter of the interface between components and substrate by introducing material with high thermal conductivity. This parameter change enables more efficient heat transfer from the components to the substrate, solving the heat dissipation efficiency problem while maintaining component reliability

Inventive Principle:
Principle #35Parameter changes

2Temperature

If heat dissipation structures are added to improve thermal management, then temperature control improves, but device complexity increases

Engineering Contradiction:
Improvethermal managementVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The thermally conductive electrically insulating element serves multiple functions simultaneously: it acts as a heat transfer medium, an electrical insulator, and a structural support element. This multi-functionality improves thermal management without adding separate complex structures, thereby avoiding increased device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the heat transfer function and electrical insulation function into a single integrated element rather than using separate components. This consolidation achieves effective thermal management while minimizing structural complexity by eliminating the need for additional separate heat sinks or insulators

Inventive Principle:
Principle #5Merging (Combining)

3Power

If higher power handling is achieved, then performance improves, but heat generation increases making thermal management more difficult

Engineering Contradiction:
Improvepower handlingVSAvoidheat generation
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent converts the harmful effect of heat generation into a manageable parameter by introducing high thermal conductivity materials. The heat generated by high-power operation is efficiently transferred through the thermally conductive element to the substrate, allowing high power handling while maintaining acceptable temperature levels

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances thermal management, allowing for higher power handling in a smaller space while maintaining electrical performance and reliability by efficiently dissipating heat from inductors and capacitors in RF circuits and amplifiers.

Implementation Method 1

a thermally conductive heat transfer structure operative to transfer heat away from the ferrite core

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20250240867A1Thermal Management Enhancement of Electronic Components
Publication Date: 2025.07.24 WOLFSPEED INC
  • US20250240867A1 patent drawing
  • US20250240867A1 patent drawing
  • US20250240867A1 patent drawing

AI summary

An electronics arrangement comprises an electrically insulative substrate comprising a top side and a bottom side. The electronics arrangement further comprises an inductor, a capacitor, or both. The electronics arrangement further comprises a thermally conductive heat transfer structure operative to transfer heat away from the ferrite core, the capacitor, or both.