Inductor Current Detector Circuit for Precise Power Converter Switching

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Solution Overview

Problem

Conventional power converter controller circuits fail to precisely detect current flowing through an inductor, leading to inefficient control of high-side and low-side switches, resulting in low operating efficiency.

Innovation Solution

A detector circuit with a current conversion mechanism that includes a current sensor, resistor, comparator, and counter circuit to accurately detect and convert the current flowing through the inductor, providing a precise signal for compensation and control of the power converter switches.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional controller circuit is used to control the power converter switches, then the device complexity is reduced, but the current detection precision and operating efficiency deteriorate

Engineering Contradiction:
Improvecurrent detection precisionVSAvoidcontroller circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces a detector circuit as an intermediary component between the inductor and the controller. This detector circuit includes a current sensor, amplifier, and signal processing units that precisely detect the inductor current and convert it to a usable voltage signal, thereby achieving high measurement precision without requiring the main controller to perform complex detection functions directly.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces direct electrical current measurement (which requires complex high-side current sensing) with a voltage measurement approach. By converting the inductor current into a voltage signal through the detector circuit, the system can use simpler voltage comparison and measurement techniques, effectively substituting a difficult measurement task with an easier one.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If the current detection precision is improved, then the switch control accuracy is improved, but the device complexity increases

Engineering Contradiction:
Improveinductor current detection precisionVSAvoiddetector circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The detector circuit is segmented into distinct functional modules: a current sensor for detecting inductor current, an amplifier for signal conditioning, a comparator for voltage comparison, and a counter for signal processing. Each module performs a specific function, allowing the system to achieve high detection precision through specialized components rather than a single complex circuit.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The detector circuit implements feedback by comparing the detected inductor current signal with a reference voltage and using the comparison result to generate control signals. This feedback mechanism enables precise current control while keeping the circuit structure manageable through systematic signal processing.

Inventive Principle:
Principle #23Feedback

3Productivity

If the switch control accuracy is improved through precise current detection, then the operating efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improvepower converter operating efficiencyVSAvoidcontroller circuit complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The detector circuit operates autonomously to detect and process the inductor current, generating the necessary control signals without requiring continuous intervention from the main controller. This self-service capability allows the main controller to focus on high-level control decisions, improving overall system efficiency while distributing the complexity to dedicated detection hardware.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The detector circuit enables precise detection and conversion of inductor current, improving the control of power converter switches and enhancing the operating efficiency by compensating error signals, thereby optimizing power conversion.

Implementation Method 1

The current sensor circuit is configured to sense a current flowing through the first terminal of the inductor as a detected current, or to amplify the current flowing through the first terminal of the inductor

Methodology Applied
Scientific EffectElectrical current sensing and amplification:

Implementation Method 2

The comparator is configured to compare a voltage of the first terminal of the first resistor with the reference voltage to output a comparison signal

Methodology Applied
Scientific EffectVoltage comparison:

Data Source

PatentUS12580470B2Detector circuit having current conversion mechanism for power converter
Publication Date: 2026.03.17 ANPEC ELECTRONICS CORPORATION
  • US12580470B2 patent drawing
  • US12580470B2 patent drawing
  • US12580470B2 patent drawing

AI summary

A detector circuit having a current conversion mechanism for a power converter is provided. An output terminal of the power converter is connected to a first terminal of an inductor. The detector circuit detects a current flowing through the inductor as a detected current, and converts the detected current into a detected voltage. The detector circuit compares the detected voltage with a reference voltage to generate a comparison signal. Each time when a level of the comparison signal reaches a reference level, the detector circuit counts a count value.