Inductor Current Emulator for DC-DC Converter Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional voltage-mode control in switching power supplies experiences slow response to line and load variations, requiring complex compensation and slower reaction to overcurrent conditions, whereas current-mode control addresses these issues but faces challenges in accurately measuring inductor current.

Innovation Solution

An inductor current emulator circuit using a comparator, analog to digital converter, digital compensator, and analog emulator to provide a digital and analog representation of inductor current, allowing for improved current-mode control with reduced power consumption and silicon area, and an inductance adjusting loop for precise inductance value adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If voltage-mode control is used in switching power supplies, then the control loop is stable, but the response to line and load variations is slow

Engineering Contradiction:
Improveresponse speedVSAvoidcompensation complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent replaces direct analog voltage-mode control with a digital control system that uses a Sigma-Delta ADC to sample inductor current and a digital signal processor to generate PWM signals. This substitution of mechanical/analog control with digital control enables faster response to load variations while maintaining stability through digital compensation algorithms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an inductor current emulator as an intermediary component that generates an emulated inductor current signal based on voltage measurements and switching duty cycle. This emulator acts as a mediator between the voltage-mode control architecture and current-mode control performance, providing accurate current information without requiring direct current sensing hardware.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If current-mode control is used to improve dynamic response, then the response to load variations is fast, but the inductor current measurement accuracy is challenging

Engineering Contradiction:
Improvedynamic responseVSAvoidinductor current measurement accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent creates a copy of the inductor current signal through the inductor current emulator, which generates an emulated current signal that mirrors the actual inductor current behavior. This copying approach allows the system to use current-mode control with fast dynamic response while avoiding the measurement accuracy challenges of direct current sensing, as the emulator derives current information from precise voltage measurements and known circuit parameters.

Inventive Principle:
Principle #26Copying

3Measurement precision

If direct inductor current sensing is implemented, then accurate current measurement is achieved, but power consumption and silicon area increase

Engineering Contradiction:
Improvecurrent measurement accuracyVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent extracts the current measurement function from the physical inductor current sensing path and relocates it to a digital domain implementation. By taking out the direct current sensing requirement and replacing it with voltage-based measurements and digital computation, the system achieves accurate current information while significantly reducing power consumption and eliminating the need for additional current sensing hardware that would occupy silicon area.

Inventive Principle:
Principle #2Taking out (Extraction)

4Stability of the object's composition

If complex compensation is used in voltage-mode control, then stability is maintained, but the bandwidth is reduced

Engineering Contradiction:
Improvecontrol loop stabilityVSAvoidcontrol bandwidth
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The patent implements a dynamic control system that adapts the compensation strategy based on operating conditions. The digital signal processor dynamically adjusts compensation parameters and the inductor current emulator continuously updates the emulated current signal based on real-time voltage measurements and duty cycle information. This dynamic approach maintains stability across varying load and line conditions while preserving wide bandwidth, unlike fixed analog compensation networks.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10128753B2Inductor current emulator
Publication Date: 2018.11.13 ROHM CO LTD
  • US10128753B2 patent drawing
  • US10128753B2 patent drawing
  • US10128753B2 patent drawing

AI summary

The present application relates to controllers using current mode control to control the operation of switching power supplies such as DC-DC converters. The application provides an inductor current.