Inductor Current Shunt for DC-DC Load Dump Transient Mitigation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

DC-DC regulator circuits face undesirable voltage transients due to load dump events, where the continued delivery of inductor current to the output capacitor leads to overvoltage issues, potentially causing system shutdown or damage, especially in inductor-based regulators.

Innovation Solution

Incorporating a shunt circuit that diverts the inductor current away from the output node when the output voltage exceeds a specified maximum, using a comparator to activate the shunt switch and ensure the current is circulated away from the output capacitor, thereby preventing further voltage increase.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a shunt circuit is added to divert inductor current during load dump transients, then output voltage stability is improved, but device complexity increases

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A shunt circuit is introduced as an intermediary component to divert excess inductor current away from the output node during load dump transients. The shunt circuit includes a shunt switch controlled by a comparator that detects overvoltage conditions, acting as a mediator to protect the output voltage from transient spikes while maintaining normal operation under regular conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the shunt circuit diverts inductor current away from the output node, then output voltage overshoot is reduced, but inductor current circulation path complexity increases

Engineering Contradiction:
Improvevoltage transientVSAvoidcurrent path complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The current circulation path is segmented into distinct operational modes: during normal operation, current flows through the standard inductor-to-output path; during load dump transients, the shunt switch activates to create a separate diversion path that routes excess current through the shunt circuit back to the switching node, isolating the output from transient effects.

Inventive Principle:
Principle #1Segmentation

3Speed

If a comparator and shunt switch are added to detect and respond to overvoltage conditions, then response speed to transients is improved, but device complexity increases

Engineering Contradiction:
Improvetransient response speedVSAvoidcontrol circuit complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The comparator is configured with a reference voltage threshold that anticipates overvoltage conditions before they fully develop. When the output voltage approaches the maximum allowable level, the comparator proactively activates the shunt switch to divert current, preventing voltage overshoot before it occurs rather than reacting after the transient has already impacted the output.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively limits output voltage transients and prevents system shutdown or damage by ensuring the inductor current is brought down to zero without increasing the output voltage, thus maintaining voltage control and safety.

Implementation Method 1

a shunt circuit coupled in parallel to the inductor and configured to divert the inductor current away from the output node

Methodology Applied
Scientific EffectParallel circuit configuration:

Implementation Method 2

using a comparator to activate the shunt switch when the output voltage exceeds a specified maximum output voltage

Methodology Applied
Scientific EffectVoltage comparison:

Implementation Method 3

an inductor coupled to the switching circuit and configured to provide an inductor current to the output node

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10790747B1Inductor current shunt for mitigation of load dump transients in DC-DC regulators
Publication Date: 2020.09.29 ANALOG DEVICES INT UNLTD CO
  • US10790747B1 patent drawing
  • US10790747B1 patent drawing
  • US10790747B1 patent drawing

AI summary

A voltage regulator circuit comprises a switching circuit configured to adjust a switching duty cycle to regulate an output voltage at an output node of the voltage regulator circuit using an error signal representative of a difference between a target voltage value and the output voltage; an inductor coupled to the switching circuit and configured to provide an inductor current to the output node; and a shunt circuit coupled in parallel to the inductor and configured to divert the inductor current away from the output node when the output voltage exceeds a specified maximum output voltage.