Industrial Analytics Model Selection for Multi-Node Inspection

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Solution Overview

Problem

Automated industrial inspection processes require significant technical expertise, advanced machine learning techniques, and access to large-scale data acquisition, making them complex and inaccessible to non-experts, and existing solutions struggle to optimize models across multiple nodes and machines with different computing languages.

Innovation Solution

A system and method that includes a machine learning module with non-transitory computing code executed by a processor, which senses performance indicators across multiple nodes, selects and optimizes models based on user input, and applies them to data sets, enabling efficient industrial inspection and analytics without requiring extensive technical expertise, using a user-friendly interface for model selection and optimization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If automated inspection processes use advanced machine learning techniques and large-scale data acquisition, then measurement precision and reliability are improved, but device complexity and difficulty of operation increase significantly

Engineering Contradiction:
Improveinspection accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces a cloud-based platform as an intermediary that hosts pre-configured machine learning models and data processing pipelines. This platform mediates between the complex analytics engine and users, abstracting away the computational complexity while delivering high-precision inspection results through standardized APIs and interfaces.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces manual programming and configuration of machine learning models with automated model selection and deployment systems. The system automatically selects appropriate models from a library, configures them based on inspection requirements, and deploys them without requiring expert programmers, thus substituting mechanical expert intervention with automated digital systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If expert programmers perform ad hoc, unstructured inspection programming, then manufacturing precision and reliability are improved, but loss of time and productivity decrease

Engineering Contradiction:
Improveinspection reliabilityVSAvoiddevelopment time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent implements pre-configured machine learning models and inspection pipelines that are prepared in advance on the cloud platform. These models are pre-trained on diverse industrial data and can be rapidly deployed to new inspection tasks without requiring time-consuming custom programming, thus maintaining reliability while reducing development time.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent enables dynamic adjustment of inspection parameters and model configurations through the user interface without requiring reprogramming. Users can modify inspection criteria, data sources, and model parameters on-demand, allowing rapid adaptation to different inspection scenarios while maintaining consistent quality through the underlying robust analytics engine.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If multiple machine learning models are trained and validated in parallel on multiple computing nodes, then productivity is improved, but device complexity and loss of time increase

Engineering Contradiction:
Improvemodel development speedVSAvoidcomputing infrastructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent implements a universal cloud-based analytics platform that provides model training, validation, and deployment capabilities through standardized interfaces. This multi-functional platform handles diverse machine learning workloads across multiple computing nodes using unified resource management, eliminating the need for separate specialized systems and reducing overall infrastructure complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines model training, validation, and deployment functions into a single integrated cloud platform. Multiple computing nodes are merged into a coordinated distributed system managed by the platform, enabling parallel processing of multiple models while presenting a unified interface to users, thus improving productivity without proportionally increasing operational complexity.

Inventive Principle:
Principle #5Merging (Combining)

4Productivity

If iterative improvements to analytics modeling are enabled without full-scale reprogramming, then productivity is improved, but measurement precision may be compromised

Engineering Contradiction:
Improvemodel iteration speedVSAvoidanalytics accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent implements automated feedback loops that continuously monitor model performance against validation criteria and inspection quality metrics. The system automatically triggers retraining and model updates when performance degradation is detected, enabling rapid iterative improvements while maintaining precision through data-driven feedback rather than arbitrary changes.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent creates a dynamic model management system where analytics models can be automatically updated, retrained, and deployed in response to changing inspection requirements and performance feedback. The system dynamically adjusts model configurations and retrains models using new data without requiring full-scale reprogramming, maintaining precision through automated quality assurance processes.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11846933B2Apparatus, system and method for developing industrial process solutions using artificial intelligence
Publication Date: 2023.12.19 AVITAS SYSTEMS INC
  • US11846933B2 patent drawing
  • US11846933B2 patent drawing
  • US11846933B2 patent drawing

AI summary

An apparatus, system and method of providing industrial analytics. The apparatus, system and method include at least a plurality of sensors sensing performance indicators for an industrial process across multiple nodes, wherein ones of the multiple nodes are remote from each other; at least one machine learning module comprising non-transitory computing code executed by a processor. When executed by the processor, the code causes the steps of: receiving user input regarding at least the industrial process and a data set; selecting a model based on at least the user input, wherein the selected model comprises a plurality of learnings based on the performance indicators sensed by multiple sensors across at least multiple ones of the multiple nodes; applying the selected model to the data set; assessing at least the performance indicators for the data set upon application of the selected model; and outputting the assessed performance indicator.