Industrial Data Acquisition Protocol for Multi-Equipment Integration
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Solution Overview
Problem
Existing data acquisition methods in industrial manufacturing face challenges such as long docking times, high-level coupling, repeated development, long development cycles, and inefficiencies due to diverse equipment formats and scattered data, leading to packet loss during data transmission.
Innovation Solution
Implementing a data acquisition protocol that standardizes data formats using JSON and REST architecture, along with a device access protocol for efficient communication, data processing, and network transmission, enabling seamless interaction between industrial devices and server systems.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If existing data acquisition methods are used to connect enterprise systems with equipment from different manufacturers, then data can be collected from diverse equipment, but docking time becomes long and development cycle extends
Solution Approach 1:
The patent implements a universal data acquisition protocol that enables the enterprise system to communicate with equipment from different manufacturers through a standardized interface. The protocol defines common data formats, transmission rules, and interaction mechanisms that work across multiple device types, eliminating the need for manufacturer-specific integration development and significantly reducing docking time while maintaining broad equipment compatibility.
2Adaptability or versatility
If existing data acquisition methods are used with diverse equipment formats, then various equipment can be integrated, but data becomes scattered and packet loss occurs during transmission
Solution Approach 1:
The patent standardizes data formats across all equipment types by defining uniform data structures, encoding schemes, and transmission protocols. All equipment converts its native data formats into the standardized protocol format before transmission to the enterprise system, ensuring homogeneous data representation that eliminates scattering and packet loss while maintaining the ability to integrate diverse equipment formats.
3Productivity
If existing data acquisition methods are used, then equipment can transmit operation parameters to the enterprise server system, but high-level coupling and repeated development occur
Solution Approach 1:
The patent segments the data acquisition system into independent modular components: a standardized protocol layer, equipment-specific adaptation layers, and the enterprise server system. Each component operates independently with well-defined interfaces, eliminating high-level coupling. The modular architecture allows repeated use of the same protocol and server system across multiple equipment integrations, eliminating repeated development while maintaining full data transmission capability.
Data Source
AI summary
A method of acquiring data for industrial and production devices and equipment includes generating a first operation parameter according to a data acquisition protocol; performing data processing on the first operating parameter to obtain a second operating parameter; uploading the second operation parameter to a server system and receiving a control instruction from the server system. The control instruction is generated by the server system according to the second operation parameter, the control instruction is configured to control operations of the industrial equipment. A device and a non-volatile storage medium therein, for performing the above-described method, are also disclosed.