Industrial Wireless Relay Nodes for Network Complexity Reduction

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Solution Overview

Problem

Industrial wireless networks face challenges with network settling time, throughput predictability, scalability, redundancy, and complexity, particularly in maintaining power efficiency and extending range while supporting battery-operated devices.

Innovation Solution

The implementation of a low energy wireless multi-hop mesh protocol, such as Bluetooth Low Energy, with dedicated relay nodes that form specific, predefined connection-oriented routing paths to connect industrial wireless instruments to network gateways, providing multi-hop, parallel, and redundant routing paths for extended range, scalability, and load-balancing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a wireless mesh network is used to extend range and provide redundancy, then network coverage and reliability are improved, but network complexity and power consumption increase

Engineering Contradiction:
Improvenetwork reliabilityVSAvoidnetwork complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces relay nodes as intermediary devices that simplify network complexity by acting as dedicated proxies. Each relay node establishes specific, predefined connection-oriented routing paths between end nodes and the network gateway, transforming the complex many-to-many mesh relationships into simpler one-to-one connections. This intermediary approach maintains reliability through redundancy while reducing the computational and protocol complexity that would otherwise be required to manage dynamic mesh routing across multiple hops.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If multiple routing paths are established for redundancy and load-balancing, then network reliability and scalability are improved, but network complexity increases

Engineering Contradiction:
ImprovescalabilityVSAvoidnetwork complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the network into distinct functional components: end nodes that generate data, relay nodes that provide dedicated routing paths, and a network gateway that manages connections. Each segment operates independently with predefined roles, allowing the network to scale by simply adding more relay nodes without increasing overall system complexity. The segmentation enables parallel routing paths while maintaining manageable complexity through clear separation of concerns.

Inventive Principle:
Principle #1Segmentation

3Productivity

If connection-oriented routing paths are used, then throughput predictability is improved, but network settling time increases

Engineering Contradiction:
Improvethroughput predictabilityVSAvoidnetwork settling time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by establishing specific, predefined connection-oriented routing paths during network setup rather than dynamically discovering routes during operation. The relay nodes are pre-configured with knowledge of their designated end nodes and routing paths, eliminating the need for real-time route discovery and negotiation. This preliminary configuration ensures predictable throughput performance while minimizing network settling time, as the routing topology is already optimized and established before data transmission begins.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12167256B2Low energy industrial wireless instruments network
Publication Date: 2024.12.10 SCHNEIDER ELECTRIC SYSTEMS USA INC
  • US12167256B2 patent drawing
  • US12167256B2 patent drawing
  • US12167256B2 patent drawing

AI summary

An industrial wireless instruments network connects a plurality of industrial wireless instruments to a monitoring and control application. The network employs wireless relay nodes that operate as dedicated proxies for the wireless instruments to which they are connected in the network. In some embodiments, the wireless relay nodes are Bluetooth Low Energy (BLE) devices that are capable of implementing Bluetooth version 4.0 or higher. In some embodiments, the relay nodes are deployed in a multi-hop arrangement to extend the range between the wireless instruments and the monitoring and control application. In some embodiments, the relay nodes are deployed in parallel so as to provide easy scale out, redundancy, and load-balancing. Such an arrangement has several advantages over conventional solutions like mesh networks.