In-vivo Indwelling Instrument Resin Tip Fixation

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Solution Overview

Problem

Existing in-vivo indwelling instruments for vascular embolization face issues with the stretch resistant member straying from the coil during delivery, leading to incomplete deployment and potential residual components in blood vessels.

Innovation Solution

A coil with a resin tip and a stretch resistant member connected through a lumen, featuring a contacting and separating part design to secure the resin tip within the coil, preventing straying and ensuring visual confirmation of the fixed state, along with a producing method involving a tubular member to melt and flow into the separating part for secure fixation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the strength of the distal end part is low, then the flexibility of the indwelling instrument is improved, but the stretch resistant member may stray from the coil during delivery

Engineering Contradiction:
Improveflexibility of distal end partVSAvoidstability of stretch resistant member position
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The coil is divided into a contacting part where adjacent wires touch and a separating part where they do not. The resin tip is positioned in the separating part, creating distinct functional zones that allow flexibility at the distal end while providing a secure anchoring point to prevent the stretch resistant member from straying.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The resin tip acts as an intermediary component that connects the stretch resistant member to the coil structure. By positioning the resin tip in the separating part, it provides a secure attachment point that prevents the stretch resistant member from moving while maintaining the overall flexibility of the distal end.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the resin tip is firmly fixed in the coil, then the stretch resistant member does not stray, but it becomes difficult to visually confirm the fixed state

Engineering Contradiction:
Improvestability of stretch resistant member positionVSAvoidvisual confirmation of fixed state
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent makes the resin tip visible by positioning it in the separating part where it can be observed, or by using color differentiation. This allows visual confirmation of the fixed state while maintaining firm fixation of the stretch resistant member through the resin tip-coil connection.

Inventive Principle:
Principle #32Color changes

3Ease of manufacture

If the coil structure is simplified, then the manufacturing process is easier, but the ability to prevent straying of components is reduced

Engineering Contradiction:
Improvesimplicity of coil structureVSAvoidprevention of component straying
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The coil is segmented into contacting and separating parts, which can be formed using standard winding processes. This segmentation provides the necessary functionality to prevent component straying while maintaining compatibility with existing manufacturing methods, avoiding the need for complex additional structures.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively inhibits the resin tip and stretch resistant member from straying, ensuring complete deployment and securing the flexibility of the distal end part, facilitating accurate placement and retrieval without residual components in blood vessels.

Implementation Method 1

heating the tubular member

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a part of the tubular member that is heated is melted to flow into the separating part

Methodology Applied
Scientific EffectMelting: Melting

Data Source

PatentUS11504131B2In-vivo indwelling instrument, in-vivo indwelling instrument delivering system and method for producing in-vivo indwelling instrument
Publication Date: 2022.11.22 KANEKA CORP
  • US11504131B2 patent drawing
  • US11504131B2 patent drawing
  • US11504131B2 patent drawing

AI summary

An in-vivo indwelling instrument in which a stretch resistant member or a resin tip at a distal end part of a coil does not easily stray from the coil, a delivering system for the in-vivo indwelling instrument, and a method for producing the in-vivo indwelling instrument is disclosed. An in-vivo indwelling instrument includes: a coil that is formed by winding a wire; a resin tip connected to a distal end part of the coil; and a stretch resistant member that is provided in a lumen of the coil and is connected to the resin tip. The coil includes a gap portion, and a part of the resin tip exists in the gap portion.