Inertial Constraint Induced Drilling Device for Torque Control

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Solution Overview

Problem

Existing drilling technologies face challenges with stability, efficiency, and energy consumption, particularly in deep wells, due to the need for fluid power support and insufficient drilling force, which limits their effectiveness in harsh environments.

Innovation Solution

The introduction of an inertial constraint induced drilling method utilizing a dynamic alternating impact response, where a torsion spring connects the inertia gear ring to the planet carrier, storing and releasing potential energy to overcome drilling resistance and maintain continuous drilling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If fluid power support is used in existing drilling technologies, then drilling force is provided, but energy consumption increases and drilling stability decreases

Engineering Contradiction:
Improvedrilling forceVSAvoidenergy consumption
Core Design Contradiction:
ForceVSUse of energy by moving object

Solution Approach 1:

The patent employs a vibration pick-up device that generates controlled vibrations transmitted through the drill string to the drill bit. These vibrations create dynamic impact forces that enhance drilling penetration without requiring additional fluid power systems. The vibration-based mechanism converts mechanical energy from the drill string rotation into effective drilling force, eliminating the need for separate hydraulic power units while reducing overall energy consumption.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The invention replaces the fluid power (hydraulic) system with a purely mechanical vibration-based system. Instead of using hydraulic actuators to provide drilling force, the patent uses a vibration exciter and transmission mechanism that converts rotational motion into vibrational motion, which then translates into impact forces at the drill bit. This mechanical substitution eliminates complex hydraulic components and reduces energy consumption while maintaining drilling effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Force

If fluid power support is used in existing drilling technologies, then drilling force is provided, but drilling stability and borehole quality deteriorate

Engineering Contradiction:
Improvedrilling forceVSAvoiddrilling stability
Core Design Contradiction:
ForceVSStability of the object's composition

Solution Approach 1:

The vibration pick-up device generates controlled vibrations that are transmitted through the drill string to enhance drilling penetration while maintaining system stability. The vibrations create dynamic impact forces that reduce sticking and improve hole cleaning without causing excessive drill string vibration or borehole instability. The controlled vibrational regime enhances drilling force while preserving drilling stability and borehole quality.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

By replacing the fluid power system with a mechanical vibration system, the patent eliminates the instability issues associated with hydraulic pressure fluctuations and fluid injection. The mechanical vibration transmission provides more stable and predictable drilling forces, leading to improved drilling stability and better borehole quality without the complications of fluid-power-induced disturbances.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If conventional drilling methods are used in deep wells, then drilling operations can be performed, but drilling progress slows and system reliability decreases

Engineering Contradiction:
Improvesystem reliabilityVSAvoiddrilling progress
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The vibration pick-up device and transmission system generate controlled vibrations that significantly enhance drilling penetration rate by creating dynamic impact forces at the drill bit. These vibrations prevent drill bit sticking, improve rock fracture efficiency, and accelerate drilling progress in deep wells. The vibration-based mechanism increases productivity while enhancing system reliability by reducing downtime and improving performance consistency in challenging deep well conditions.

Inventive Principle:
Principle #18Mechanical vibration

4Productivity

If high impact forces are applied to overcome drilling resistance, then drilling progress improves, but drill bit durability decreases

Engineering Contradiction:
Improvedrilling progressVSAvoiddrill bit durability
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The vibration pick-up device generates controlled vibrations that create dynamic impact forces to enhance drilling penetration. These vibrations are transmitted through the drill string in a controlled manner, providing intermittent impact loading rather than continuous high static forces. This vibrational approach improves drilling progress while reducing cumulative stress on the drill bit, thereby extending drill bit durability compared to conventional high-impact methods.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The vibration system operates by applying periodic vibrational forces rather than continuous impact loads. This periodic action allows the drill bit to experience controlled cycles of impact and recovery, preventing excessive cumulative damage while maintaining effective drilling penetration. The periodic vibrational loading enhances drilling progress while preserving drill bit durability through controlled stress cycles.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method achieves stable and continuous drilling, reduces energy consumption, and extends the durability of drill bits by controlling torque fluctuations and maintaining borehole quality without the need for fluid power, adapting to various geological conditions.

Implementation Method 1

a torsion spring connects the inertia gear ring to the planet carrier, storing and releasing potential energy to overcome drilling resistance

Methodology Applied
Scientific EffectElastic potential energy storage and release: Elasticity

Implementation Method 2

utilizing the system rotational inertia of a rotary body and the dynamic alternating impact response thereof

Methodology Applied
Scientific EffectInertial constraint induced dynamic alternating impact: Inertia

Data Source

PatentUS11306537B2Induced drilling method for inertia constrained implicated motion and inertial constraint induced drilling device
Publication Date: 2022.04.19 XIAN MANYUAN ELECTROMECHANICAL EQUIP CO LTD
  • US11306537B2 patent drawing
  • US11306537B2 patent drawing
  • US11306537B2 patent drawing

AI summary

The invention discloses an induced drilling method for inertial constraint implicated motion, which is characterized by comprising a motion step of separating weight on bit and torque. The induced drilling method of inertial constraint implicating motion comprises the following steps: step 1, model selection of induced drilling; step 2, potential energy storage of induced drilling, wherein step 2 includes: I, uniform cutting induced drilling under a steady condition; II, distribution of induced drilling shock wave propagation under a transient condition; III, potential energy release of torsion spring in induced drilling under the transient condition; IV, constrained buffer for induced drilling under transient conditions; and V, potential energy compensation for induced drilling under transient conditions. The invention also discloses an inertia constraint induced drilling device accompanying the PDC bit.