Inertial Drive Actuator Integrated Electrode Position Detection

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Solution Overview

Problem

Existing inertial drive actuators face challenges in accurate assembly and position detection due to the separate components of the drive shaft and detection member requiring precise spacing and parallelization, which complicates the assembly process and reduces efficiency.

Innovation Solution

An inertial drive actuator design featuring a vibration substrate with moving bodies and electrodes, where the first and second electrodes are arranged to bridge divided regions, with an insulating film between them, allowing for electrostatic force control and position detection using capacitance, simplifying assembly and enhancing detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the drive shaft and detection member are provided as separate members, then the actuator can be assembled with modular components, but it becomes difficult to arrange them with good accuracy in terms of spacing and parallelization

Engineering Contradiction:
Improvemodular assemblyVSAvoidspacing and parallelization accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent merges the drive shaft and detection member into a single integrated member that includes both the drive shaft portion and the detection member portion. This integration eliminates the need for separate assembly of these components, thereby ensuring precise spacing and parallelization between the electrodes without compromising modular assembly ease.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated member serves multiple functions: it acts as both the drive shaft for transmitting motion and the detection member for position detection. By combining these functions into one component, the patent achieves both modular assembly benefits and high positioning accuracy simultaneously.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of repair

If the drive shaft and detection member are provided as separate members, then component replacement and maintenance become easier, but assembly efficiency deteriorates due to difficulty in aligning their axes

Engineering Contradiction:
Improvecomponent replacementVSAvoidassembly efficiency
Core Design Contradiction:
Ease of repairVSProductivity

Solution Approach 1:

The patent combines the drive shaft and detection member into a single integrated member, which eliminates the time-consuming alignment process during assembly while maintaining the ability to replace or maintain the integrated unit as a whole, thus improving assembly efficiency without sacrificing ease of repair.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If separate drive shaft and detection member are used, then design flexibility is improved, but position detection accuracy deteriorates due to misalignment between movement and detection axes

Engineering Contradiction:
Improvedesign flexibilityVSAvoidposition detection accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent integrates the drive shaft and detection member into one component with coaxial arrangements, ensuring that the movement axis and detection axis are perfectly aligned. This integration maintains design flexibility while eliminating misalignment issues that would otherwise degrade position detection accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design facilitates easy assembly and high accuracy in position detection by eliminating misalignment issues between the movement and detection axes, achieving stable and precise position sensing with reduced complexity and size.

Implementation Method 1

applies a voltage to cause an electrostatic force to act between the first electrode and the second electrode thereby controlling a frictional force acting between the vibration substrate and the first and second moving bodies

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Implementation Method 2

a position detection unit that detects the position of the moving body relative to the vibration substrate based on the capacitance of a portion in which the first electrode and the second electrode are opposed to each other

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

movement unit that causes the vibration substrate to reciprocate relative to the fixed member, a first moving body and a second moving body provided on the vibration substrate that move with reciprocating movement of the vibration substrate by inertia

Methodology Applied
Scientific EffectInertia: Inertia

Implementation Method 4

When a drive pulse with a waveform having a moderate rise and a subsequent steep fall is applied to a piezoelectric element, which is a kind of electro-mechanical transducer, the piezoelectric element expands slowly at the moderate rise of the drive pulse and contracts quickly at the steep fall of the drive pulse

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS7737606B2Inertial drive actuator
Publication Date: 2010.06.15 OLYMPUS CORPORATION(JP)
  • US7737606B2 patent drawing
  • US7737606B2 patent drawing
  • US7737606B2 patent drawing

AI summary

To provide an inertial drive actuator that is easy to assemble and achieves high accuracy in position detection, the actuator has a fixed member, a vibration substrate, a piezoelectric element (movement unit), first and second moving bodies that moves relative to the vibration substrate by inertia, a first electrode provided on the surface of each of the first and second moving bodies, a second electrode provided on a surface of the vibration substrate, an insulating film provided between the first electrode and the second electrode, a drive unit, and a position detection unit that detects the position of the moving body with respect to the vibration substrate based on capacitance of the portion in which the first electrode and the second electrode are opposed to each other.