Inertial Sensor Self-Diagnostic Contact Detection

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Solution Overview

Problem

Existing inertial sensors lack a mechanism to detect and prevent damage from excessive acceleration, which can cause the movable body to contact and potentially damage the protrusion, leading to malfunction.

Innovation Solution

Incorporating a self-diagnostic circuit and contact detection mechanism within the inertial sensor, which includes a movable body, stationary electrodes, and protrusions with detection electrodes, allowing for the detection of contact and determination of signal thresholds to assess potential damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a protrusion is added to limit the displacement of the movable body, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protrusion is pre-configured on the support substrate to limit the displacement of the movable body before excessive acceleration occurs. This preliminary structural arrangement prevents the movable body from contacting the substrate during normal operation, thereby improving reliability without requiring additional active control mechanisms.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The detection electrode integrated on the protrusion enables the protrusion itself to perform the function of detecting contact conditions. This self-service approach allows the limiting structure to also serve as the detection structure, avoiding the need for separate detection components and reducing overall device complexity.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If a detection electrode is integrated on the protrusion, then the measurement precision is improved, but the device complexity increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The detection electrode is integrated directly on the protrusion structure, merging the limiting function and detection function into a single component. This integration allows the protrusion to simultaneously limit displacement and detect contact conditions, improving measurement precision while avoiding the complexity of separate detection systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The protrusion serves multiple functions: it limits the displacement of the movable body, provides a detection electrode for contact detection, and enables self-diagnosis of the sensor. This multi-functionality approach improves measurement precision without requiring additional dedicated components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If a self-diagnostic circuit is added to detect contact, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The self-diagnostic circuit receives feedback from the detection electrode on the protrusion to determine whether contact has occurred. This feedback mechanism enables real-time monitoring of the movable body's displacement limits, allowing the system to detect and respond to abnormal conditions, thereby improving reliability through automated monitoring.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The sensor system performs self-diagnosis through the integrated detection electrode and self-diagnostic circuit, enabling the device to automatically monitor its own operational status. This self-service capability improves reliability by detecting contact conditions without requiring external monitoring systems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the inertial sensor to effectively detect and prevent damage from excessive acceleration, ensuring accurate acceleration measurements and extending the sensor's operational lifespan.

Implementation Method 1

a physical quantity sensor which is configured in accordance with a locker lever principle, and which detects the acceleration based on a capacitance varying in accordance with the acceleration applied in a vertical direction

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a contact detection circuit configured to output a detection signal due to a contact between the electrode in the first portion of the movable body and the detection electrode of the protrusion

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS11435377B2Inertial sensor, electronic apparatus, and vehicle
Publication Date: 2022.09.06 SEIKO EPSON CORP
  • US11435377B2 patent drawing
  • US11435377B2 patent drawing
  • US11435377B2 patent drawing

AI summary

The inertial sensor includes a substrate, stationary electrodes provided to the substrate, an element section including a movable body which is displaceable with respect to the stationary electrodes, and which has electrodes in a first portion and a second portion opposed to the stationary electrodes, a protrusion which limits a displacement of the movable body, and which has a detection electrode in a portion opposed to the first portion of the movable body, a drive circuit for outputting a drive signal to the element section, a contact detection circuit for outputting a detection signal due to a contact between the electrode in the first portion of the movable body and the detection electrode of the protrusion, a self-diagnostic circuit for outputting a test signal to the element section when receiving the detection signal from the contact detection circuit, and a determination circuit for determining whether or not a level of a signal output by the element section in response to the test signal is out of a threshold value.