Inertial Sensor Thermal Isolation via Segmented Circuit Boards

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Solution Overview

Problem

Inertial measurement devices face reduced detection accuracy due to heat transfer from heat-generating components on the board to the inertial sensor, affecting temperature stability and performance.

Innovation Solution

The inertial measurement device separates the first circuit board with low-heat-generating components from the second circuit board with heat-generating components, using a housing to create longer heat transfer paths and employing a flexible cable to further isolate the inertial sensor, thereby minimizing heat transfer and maintaining detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If heat-generating components are mounted on the same circuit board as the inertial sensor, then device integration is improved, but detection accuracy deteriorates due to heat transfer

Engineering Contradiction:
Improvedevice integrationVSAvoiddetection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent divides the circuit board into two separate boards: a first circuit board mounted with the inertial sensor and a second circuit board mounted with heat-generating components. This segmentation physically separates the heat source from the sensor, preventing heat transfer while maintaining device functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heat-generating components are extracted from the same board as the inertial sensor and relocated to a separate second circuit board. This extraction removes the harmful thermal influence from the sensor environment while preserving the overall system integration.

Inventive Principle:
Principle #2Taking out (Extraction)

2Area of stationary object

If heat-generating components are placed close to the inertial sensor, then space utilization is improved, but temperature stability deteriorates

Engineering Contradiction:
Improvespace utilizationVSAvoidtemperature stability
Core Design Contradiction:
Area of stationary objectVSTemperature

Solution Approach 1:

The patent segments the device into two spatially separated circuit boards, placing the inertial sensor on the first board and heat-generating components on the second board. This segmentation creates physical distance between heat sources and the sensor, ensuring temperature stability while maintaining compact overall design.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If a single circuit board is used for both sensor and heat-generating components, then manufacturing simplicity is improved, but sensor performance deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidsensor performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent employs two separate circuit boards instead of a single board. The first circuit board is dedicated to the inertial sensor with minimal heat-generating components, while the second circuit board handles heat-generating components. This segmentation improves sensor performance and reliability while maintaining manufacturing feasibility through standardized board designs.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents temperature changes in the inertial sensor, stabilizing detection accuracy and enhancing the device's measurement characteristics.

Implementation Method 1

using a housing to create longer heat transfer paths and employing a flexible cable to further isolate the inertial sensor, thereby minimizing heat transfer

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS20230266127A1Inertial Measurement Device
Publication Date: 2023.08.24 SEIKO EPSON CORP
  • US20230266127A1 patent drawing
  • US20230266127A1 patent drawing
  • US20230266127A1 patent drawing

AI summary

An inertial measurement device includes: an inertial sensor; a first circuit board disposed on one side of the inertial sensor; a second circuit board that is disposed on an opposite side of the first circuit board from the inertial sensor and on which a heat-generating component is mounted; and a housing configured to accommodate the inertial sensor, the first circuit board, and the second circuit board. The first circuit board and the second circuit board are separated from each other and are electrically coupled to each other via a cable.