Infant Mattress Headrest Geometry for Cranial Deformity Correction

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Solution Overview

Problem

Current methods for treating non-synostotic cranial deformities in infants, such as positional plagiocephaly, are ineffective as they either distribute forces ineffectively or conform to the abnormal shape, failing to correct the deformity, especially in the first six months of life when growth is rapid.

Innovation Solution

A mattress with a semi-rigid headrest that applies external forces only to areas of bony prominence, minimizing forces on flattened areas, promoting even growth and correction of cranial deformities by maintaining a normally shaped contour for the infant's head.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conforming cushion or pillow is used to support the infant's head, then comfort is improved, but the abnormal shape is reinforced and deformity is worsened

Engineering Contradiction:
ImprovecomfortVSAvoidcranial shape
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The headrest incorporates a rigid support structure with a specifically shaped recess that provides different support characteristics to different regions of the infant's head. The recess is configured to receive and support only the prominent (non-flattened) portions of the cranium, while deliberately leaving the flattened areas unsupported, thereby applying localized quality differences to correct the deformity rather than uniformly conforming to the abnormal shape.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If external forces are distributed evenly across the infant's head, then comfort is improved, but correction of cranial deformity is ineffective

Engineering Contradiction:
ImprovecomfortVSAvoidcranial shape correction
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The headrest's recess is deliberately designed with an asymmetric geometry that does not match the infant's abnormal head shape. Instead of creating a symmetric, uniform support surface, the recess is shaped to provide asymmetric support that targets specific regions of the cranium, applying corrective forces unevenly across the head to promote restoration of normal cranial symmetry.

Inventive Principle:
Principle #4Asymmetry

3Manufacturing precision

If a rigid headrest is used to prevent conforming to abnormal shape, then correction effectiveness is improved, but comfort and adaptability are reduced

Engineering Contradiction:
Improvecranial shape correctionVSAvoidcomfort
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The headrest utilizes materials and structural design that optimize the balance between rigidity and comfort. The rigid support structure maintains its shape to prevent conforming to abnormal head contours, while the recess geometry and material selection provide appropriate contact pressure distribution to ensure infant comfort during extended use.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS7647660B2Mattress incorporating a headrest for preventing and correcting non-synostotic cranial deformities in infants
Publication Date: 2010.01.19 TULLOUS MICAM W
  • US7647660B2 patent drawing
  • US7647660B2 patent drawing
  • US7647660B2 patent drawing

AI summary

A device for correcting the shape of an infant's abnormally-shaped cranium by applying external forces over time with the growth of an infant to achieve normal shaping of the infant's head. The device applies inwardly-directed external forces only to areas of bony prominence and minimizes (or altogether eliminates) these forces on the areas of the skull that are less prominent (or flattened). Because the present invention is non-conforming to the shape of an abnormal skull, the exerted forces cause accelerated expansion of the skull in less prominent (flattened) areas coincident with brain and skull growth. This causes the cranium to return to a normal symmetric cranial shape. The material that contacts the infant's cranium is semi-rigid, relatively non-flexible, and maintains its overall shape under stress. For an infant with an already normally-shaped cranium, the device causes the infant's cranium to grow evenly and maintain its normal shape, and thus prevents abnormal cranial shaping.