FinFET Channel with III-V Bi-layers for Low Trap Density

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Solution Overview

Problem

III-V semiconductor materials used in semiconductor devices have conduction band and valence band energies that are ill-suited for mass production and exhibit high trap density at the interface with gate dielectrics, limiting their effectiveness in consumer devices.

Innovation Solution

A FinFET transistor structure is developed with a channel region formed by alternating layers of III-V materials like indium arsenide and gallium antimonide, where the properties of each layer are modulated to achieve a desired band gap and reduced interface trap density, using epitaxial growth processes to control layer thickness and composition for optimal performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If III-V materials are used as semiconductor materials, then band gap functionality is achieved, but interface trap density becomes exceedingly high

Engineering Contradiction:
Improveband gap functionalityVSAvoidinterface trap density
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A first barrier layer is introduced as an intermediary between the III-V semiconductor material and the gate dielectric. This barrier layer has a conduction band offset with the III-V material that is less than the conduction band offset of the gate dielectric, creating a transition region that reduces interface trap density while preserving the functional band gap properties of the III-V material.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The semiconductor structure is formed as a composite system comprising the III-V material layer combined with the first barrier layer and gate dielectric layer. This composite structure leverages the advantageous band gap properties of III-V materials while mitigating their high interface trap density through the carefully engineered barrier layer with specific conduction band offset characteristics.

Inventive Principle:
Principle #40Composite materials

2Reliability

If III-V materials are used, then semiconductor functionality is achieved, but conduction band and valence band energies are ill-suited for mass production

Engineering Contradiction:
Improvesemiconductor functionalityVSAvoidband energy suitability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The conduction band offset parameter is specifically engineered by selecting a first barrier layer material whose conduction band offset with the III-V material is less than the conduction band offset of the gate dielectric. This parameter adjustment optimizes the band alignment for mass production compatibility while maintaining semiconductor functionality.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modulated channel region achieves a small band gap with low interface trap density, improving switching behavior and reducing degradation of drive and off-state currents, leading to more ideal device operation.

Implementation Method 1

The channel region includes a first layer on the substrate, the first layer including a first III-V material, and a second layer on the first layer, the second layer including a second III-V material different from the first III-V material

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Data Source

PatentUS10050111B2Semiconductor device channel system and method
Publication Date: 2018.08.14 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10050111B2 patent drawing
  • US10050111B2 patent drawing
  • US10050111B2 patent drawing

AI summary

A system and method for a channel region is disclosed. An embodiment comprises a channel region with multiple bi-layers comprising alternating complementary materials such as layers of InAs and layers of GaSb. The alternating layers of complementary materials provide desirable band gap characteristics for the channel region as a whole that individual layers of material may not.