Inflatable Ankle Restraint Platform for Vehicle Impact

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

During frontal impact testing, vehicle occupants experience ankle injuries due to the rolling or twisting motion of their feet on the pedals, which existing restraint systems fail to adequately address.

Innovation Solution

A deployable restraint system comprising an inflatable device and a stiffer platform that couples to the vehicle floor, deploying to support the ankle by preventing foot rolling and twisting, utilizing a thermoplastic elastomer material and a pyrotechnic inflator for inflation upon impact detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a rigid platform is used to support the foot, then the stability and anti-rolling capability are improved, but the comfort and adaptability to foot position are worsened

Engineering Contradiction:
Improvefoot stabilityVSAvoidfoot position adaptability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The support system is divided into two distinct segments: an inflatable device that provides initial compliance and conformability to the foot, and a rigid platform that provides structural stability and anti-rolling support. This segmentation allows each component to optimize its function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system combines two fundamentally different material properties - the flexible, compliant material of the inflatable device and the rigid, stiff material of the platform - to create a composite support structure that exhibits both comfort and stability characteristics simultaneously.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If an inflatable device is used alone, then the comfort and conformability are improved, but the stability and anti-rolling capability are worsened

Engineering Contradiction:
Improvefoot conformabilityVSAvoidfoot stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The support system is divided into two distinct segments: an inflatable device that provides initial compliance and conformability to the foot, and a rigid platform that provides structural stability and anti-rolling support. This segmentation allows each component to optimize its function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system combines two fundamentally different material properties - the flexible, compliant material of the inflatable device and the rigid, stiff material of the platform - to create a composite support structure that exhibits both comfort and stability characteristics simultaneously.

Inventive Principle:
Principle #40Composite materials

3Reliability

If a complex restraint system is implemented, then the injury prevention capability is improved, but the device complexity and manufacturing cost are worsened

Engineering Contradiction:
Improveinjury preventionVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges two functional components - the inflatable device and the rigid platform - into a single integrated restraint system that works together to prevent injuries. This combination achieves enhanced protection without requiring multiple separate systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The restraint system is designed to perform multiple functions: the inflatable device provides cushioning and positioning, while the rigid platform provides structural support and rolling prevention. This multi-functionality reduces the need for additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces ankle injuries by stabilizing the foot during impacts, preventing rolling and twisting motions, thereby enhancing occupant safety.

Implementation Method 1

utilizing a thermoplastic elastomer material and a pyrotechnic inflator for inflation upon impact detection

Methodology Applied
Scientific EffectPyrotechnic inflator: Detonation

Data Source

PatentUS10266140B2Restraint system
Publication Date: 2019.04.23 FORD GLOBAL TECH LLC
  • US10266140B2 patent drawing
  • US10266140B2 patent drawing
  • US10266140B2 patent drawing

AI summary

A restraint system for a vehicle includes a floor, a platform, and a deployable device. A hinge couples the platform to the floor. The deployable device is inflatable from an uninflated position to an inflated position. A material forming the platform is stiffer than a material forming the deployable device.