Inflatable Awning Stiffening Element for Caravan Weight Reduction

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Solution Overview

Problem

The weight of traditional awning shafts for sack awnings attached to caravans or mobile homes poses a significant challenge during stowage, requiring considerable effort to lift and store due to their substantial weight and size.

Innovation Solution

An inflatable elongated hollow body is integrated into the stiffening element, allowing it to serve as a roll-up rod, reducing weight and enabling independent pressure control, with additional fabric strips and airtight materials enhancing rigidity and air permeability for efficient storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a traditional awning shaft is used, then the awning web can be supported and stowed, but the weight becomes significant making stowage difficult

Engineering Contradiction:
Improveease of stowageVSAvoidweight of awning shaft
Core Design Contradiction:
Ease of operationVSWeight of moving object

Solution Approach 1:

The patent applies pneumatic principles by using an inflatable hollow body instead of a traditional solid awning shaft. The hollow body can be inflated with air to provide the necessary structural support and stiffness, and deflated for easy stowage. This eliminates the need for heavy solid materials while maintaining the required mechanical properties during use.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The patent changes the physical state and properties of the support structure by using a material that can transition between inflated and deflated states. By controlling the internal pressure parameter, the hollow body can switch between a rigid support state during awning operation and a flexible, compact state for stowage, thereby resolving the weight and ease of operation contradiction.

Inventive Principle:
Principle #35Parameter changes

2Strength

If the hollow body provides sufficient stiffness to function as an awning shaft, then support is adequate, but the structure becomes more complex

Engineering Contradiction:
Improvestiffness of stiffening elementVSAvoidcomplexity of hollow body structure
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent divides the hollow body structure into multiple independent chambers or segments. This segmentation allows each chamber to contribute to the overall stiffness and structural integrity while maintaining simplicity in the design of individual chambers. The segmented structure can be inflated independently in different sections to achieve the required rigidity without complex interconnections.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses thin-walled flexible hollow bodies that derive their stiffness from internal pressure rather than thick rigid walls. This approach maintains structural strength and stiffness while minimizing material usage and structural complexity. The flexible shell can deform elastically to accommodate inflation and deflation cycles without requiring complex reinforcement structures.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The inflatable stiffening element significantly reduces the weight of the awning in the rolled-up state, making stowage easier and maintaining sufficient stiffness for supporting the awning web, while allowing separate inflation of hollow bodies for optimal functionality.

Implementation Method 1

the second hollow body being designed to be inflatable, with the pressure in the second hollow body being independent of the Pressure in the first hollow body

Methodology Applied
Scientific EffectInflation: Pressurisation

Implementation Method 2

each hollow body is made of at least one airtight material coated with an elastomer

Methodology Applied
Scientific EffectAirtight barrier: Semipermeable Membrane

Implementation Method 3

each hollow body is made of at least one airtight material coated with an elastomer

Methodology Applied
Scientific EffectElastomer coating: Coatings

Data Source

PatentEP3263806B1Awning, in particular bag awning, to be mounted on a camper or caravan
Publication Date: 2018.10.17 GOMOLUCH MATTHIAS
  • EP3263806B1 patent drawingFigure 1
  • EP3263806B1 patent drawingFigure 2
  • EP3263806B1 patent drawingFigure 3

AI summary

The invention relates to an awning (7), in particular a bag awning, for attachment to a caravan (1) or a motorhome (1), comprising at least one awning panel (9) which is arranged on the side wall (3) of the caravan (1) or motorhome (1), and which has a stiffening element at the front end of the awning panel, wherein means for receiving support poles (18) are provided in the area of ​​the stiffening element, wherein the stiffening element is designed as an elongated first hollow body (11) which is inflatable.