Inflatable Awning Stiffening Element for Caravan Weight Reduction
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Solution Overview
Problem
The weight of traditional awning shafts for sack awnings attached to caravans or mobile homes poses a significant challenge during stowage, requiring considerable effort to lift and store due to their substantial weight and size.
Innovation Solution
An inflatable elongated hollow body is integrated into the stiffening element, allowing it to serve as a roll-up rod, reducing weight and enabling independent pressure control, with additional fabric strips and airtight materials enhancing rigidity and air permeability for efficient storage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a traditional awning shaft is used, then the awning web can be supported and stowed, but the weight becomes significant making stowage difficult
Solution Approach 1:
The patent applies pneumatic principles by using an inflatable hollow body instead of a traditional solid awning shaft. The hollow body can be inflated with air to provide the necessary structural support and stiffness, and deflated for easy stowage. This eliminates the need for heavy solid materials while maintaining the required mechanical properties during use.
Solution Approach 2:
The patent changes the physical state and properties of the support structure by using a material that can transition between inflated and deflated states. By controlling the internal pressure parameter, the hollow body can switch between a rigid support state during awning operation and a flexible, compact state for stowage, thereby resolving the weight and ease of operation contradiction.
2Strength
If the hollow body provides sufficient stiffness to function as an awning shaft, then support is adequate, but the structure becomes more complex
Solution Approach 1:
The patent divides the hollow body structure into multiple independent chambers or segments. This segmentation allows each chamber to contribute to the overall stiffness and structural integrity while maintaining simplicity in the design of individual chambers. The segmented structure can be inflated independently in different sections to achieve the required rigidity without complex interconnections.
Solution Approach 2:
The patent uses thin-walled flexible hollow bodies that derive their stiffness from internal pressure rather than thick rigid walls. This approach maintains structural strength and stiffness while minimizing material usage and structural complexity. The flexible shell can deform elastically to accommodate inflation and deflation cycles without requiring complex reinforcement structures.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The inflatable stiffening element significantly reduces the weight of the awning in the rolled-up state, making stowage easier and maintaining sufficient stiffness for supporting the awning web, while allowing separate inflation of hollow bodies for optimal functionality.
Implementation Method 1
the second hollow body being designed to be inflatable, with the pressure in the second hollow body being independent of the Pressure in the first hollow body
Implementation Method 2
each hollow body is made of at least one airtight material coated with an elastomer
Implementation Method 3
each hollow body is made of at least one airtight material coated with an elastomer
Data Source
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AI summary
The invention relates to an awning (7), in particular a bag awning, for attachment to a caravan (1) or a motorhome (1), comprising at least one awning panel (9) which is arranged on the side wall (3) of the caravan (1) or motorhome (1), and which has a stiffening element at the front end of the awning panel, wherein means for receiving support poles (18) are provided in the area of the stiffening element, wherein the stiffening element is designed as an elongated first hollow body (11) which is inflatable.