Inflatable Earphone Earplug for Custom Fit

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Solution Overview

Problem

Conventional earphones are not universally suitable due to size variations among users, leading to increased costs and environmental impact from providing multiple earplugs to accommodate different users.

Innovation Solution

An earphone design featuring an inflatable, detachable earplug that can be adjusted in size using a control assembly with an air path and pumping mechanism, eliminating the need for multiple earplugs by allowing inflation and deflation for a customizable fit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple earplugs of different sizes are provided to accommodate various users, then adaptability is improved, but device complexity and cost increase

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The earplug is designed as an inflatable structure that can dynamically change its volume and shape to adapt to different user ear canals. The control assembly inflates or deflates the earplug as needed, transforming a static multi-size solution into a dynamic single-size solution that adjusts in real-time.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A single earplug design serves multiple functions by combining the sealing function with an adjustable volume mechanism. The same earplug can accommodate different users and different ear canal sizes through inflation control, eliminating the need for multiple specialized earplugs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple earplugs of different sizes are provided to accommodate various users, then adaptability is improved, but material usage and environmental impact worsen

Engineering Contradiction:
ImproveadaptabilityVSAvoidmaterial usage
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

The earplug can be deflated and reused multiple times instead of being discarded after a single use. The inflatable design allows the same material to be repeatedly inflated and deflated, significantly reducing material consumption and waste compared to disposable or multi-size replacement approaches.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

A single universal earplug design replaces the need for multiple size-specific earplugs, reducing the total amount of material required. The inflatable mechanism enables one earplug to serve the function of multiple earplugs with different sizes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If an inflatable earplug with control assembly is used, then adaptability is improved, but device complexity increases

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The earplug transitions from a static structure to a dynamic inflatable structure controlled by an electronic control assembly. The control assembly includes inflation and deflation mechanisms that can be operated by the user, providing real-time adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The earplug utilizes pneumatic inflation through an integrated control assembly that can pump air into or out of the earplug. This pneumatic mechanism enables volume adjustment without requiring multiple physical earplug components.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Data Source

PatentUS11910152B2Earphone
Publication Date: 2024.02.20 CHIUN MAI COMM SYST INC
  • US11910152B2 patent drawing
  • US11910152B2 patent drawing
  • US11910152B2 patent drawing

AI summary

An earphone of adjustable size to fit the ears of different users includes a housing, a speaker, an air path, an inflatable earplug, and a control assembly. The speaker and at least one part of the air path are arranged in the housing. The inflatable earplug communicates with the air path and is detachably attached to the housing. The control assembly is arranged outside of the housing and configured to inflate and deflate the inflatable earplug through the air path.