Inflatable Enclosure Control System for Sterile Surgical Environments

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Solution Overview

Problem

Existing enclosure systems lack reliable and adaptive control mechanisms to maintain sterile environments during surgical procedures, particularly in non-hospital settings, due to inadequate monitoring and control of inflation processes, gas pressurization, and airflow dynamics.

Innovation Solution

An inflatable enclosure system with a control system that includes pressure sensors, wall state sensors, and airflow sensors, connected to a processor to regulate air pressure and airflow, ensuring the enclosure remains overpressurized and maintains wall straightness for optimal visibility and sterility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the enclosure is overpressurized to maintain sterility, then contamination prevention is improved, but wall straightness and visibility may deteriorate

Engineering Contradiction:
Improvecontamination preventionVSAvoidwall straightness
Core Design Contradiction:
Object-affected harmful factorsVSShape

Solution Approach 1:

The control system continuously monitors wall straightness using sensors and adjusts pressurization in real-time. When walls begin to bow or deform due to excessive pressure, the system reduces pressure to maintain straightness while still preserving the sterile environment through controlled overpressurization.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the overpressure level rather than maintaining a static high pressure. The pressurization is modulated based on real-time wall state feedback, allowing the enclosure to maintain sterility through controlled pressure variations while preventing wall deformation that would compromise visibility and structural integrity.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If the enclosure is overpressurized to maintain sterility, then contamination prevention is improved, but energy consumption increases

Engineering Contradiction:
Improvecontamination preventionVSAvoidenergy consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The control system uses feedback from pressure sensors and wall state sensors to dynamically adjust pressurization levels. Instead of maintaining constant high pressure, the system applies only the necessary pressure to maintain sterility and wall straightness, reducing energy consumption during normal operation while ensuring contamination prevention is maintained.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the pressure parameter dynamically based on operational requirements. Pressure is increased only when needed to maintain sterility and decreased when sterility is already maintained, optimizing the balance between contamination prevention and energy consumption throughout the surgical procedure.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If multiple sensors and control mechanisms are added to monitor and control inflation and airflow, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvecontrol reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system integrates multiple functions into a single unified controller that manages pressurization, monitors wall straightness, regulates airflow, and maintains sterility. This multi-functional approach improves reliability through comprehensive monitoring and control while avoiding the complexity of separate independent systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system combines pressure control, wall straightness monitoring, and airflow regulation into an integrated control architecture. Sensors for different parameters (pressure, wall state, airflow) are merged into a single control loop that coordinates all functions, improving overall system reliability while reducing the complexity that would arise from multiple separate control systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains a sterile environment by controlling pressure and airflow within predetermined ranges, ensuring the enclosure remains overpressurized and the walls remain straight, thus preventing contamination and ensuring patient safety during surgical procedures.

Implementation Method 1

The sensors include one or more pressure sensors configured to measure differential pressures between an interior of the enclosure and an exterior of the enclosure

Methodology Applied
Scientific EffectDifferential pressure measurement: Pressure Gradient

Implementation Method 2

The control system includes an air source configured to provide air to the enclosure

Methodology Applied
Scientific EffectGas pressurization: Pressurisation

Implementation Method 3

one or more airflow sensors configured to determine the airflow through the enclosure or through components of the enclosure

Methodology Applied
Scientific EffectAirflow measurement: Fluid Spray

Implementation Method 4

one or more wall state sensors attached to or incorporated into the enclosure walls and configured to acquire wall state data representative of the straightening of the wall and the inflation level of the enclosure

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS20240423752A1Control system for enclosure gas pressurization, inflation, and airflow management
Publication Date: 2024.12.26 SURGIBOX INC
  • US20240423752A1 patent drawing
  • US20240423752A1 patent drawing
  • US20240423752A1 patent drawing

AI summary

An enclosure-system includes an inflatable enclosure and a control system. The enclosure includes one or more enclosure walls made of flexible materials and at least one transparent section configured to allow users to observe the inside of the enclosure from the outside the enclosure. The enclosure includes one or more air vents, wherein at least one of the vents has a variable pneumatic resistance during operations. The control system is configured to control the environment inside the enclosure. The control system includes an air source configured to provide air to the enclosure, one or more sensors, and a processor.