Inflatable LED Lighting Tube with Heat Sink Cooling

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Solution Overview

Problem

Existing portable lighting systems, such as those using metal halide lights, face challenges with cool-down periods, inefficient heat dissipation, and power regulation, which limit their operational flexibility and duration in extreme conditions.

Innovation Solution

The use of an LED array with ventilation holes, heat sinks, and a mix-mode LED driver allows for rapid on/off operation, efficient heat dissipation, and power regulation, enabling longer operation times and improved stability in various environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If metal halide light is used for illumination, then high brightness is achieved, but cool down period is required before reactivation

Engineering Contradiction:
ImprovebrightnessVSAvoidcool down period
Core Design Contradiction:
Illumination intensityVSLoss of time

Solution Approach 1:

The patent changes the illumination source from metal halide to LED technology, fundamentally altering the operational parameters. LEDs can be turned on and off instantly without requiring cool down periods, while maintaining high brightness through high-power LED arrays with appropriate thermal management and driver circuits.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If metal halide light with ballast is used, then current regulation is achieved, but operation time is limited

Engineering Contradiction:
Improvecurrent regulationVSAvoidoperation time
Core Design Contradiction:
Ease of operationVSDuration of action of moving object

Solution Approach 1:

The patent replaces the mechanical ballast system with electronic LED driver circuits that provide more precise and efficient current regulation. This substitution enables extended operation times by optimizing power delivery to the LED array and reducing energy losses associated with ballast operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If LED array is used for illumination, then rapid on/off operation and power regulation are achieved, but heat generation occurs

Engineering Contradiction:
Improveoperational flexibilityVSAvoidheat generation
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent introduces heat sinks as intermediary thermal management components between the LED array and the environment. These heat sinks act as thermal intermediaries that conduct heat away from the LED junctions, allowing the LEDs to operate at high power levels while maintaining safe operating temperatures through enhanced heat dissipation surfaces.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The LED array system provides quick power control, extended operation, and enhanced heat management, addressing the limitations of metal halide lights by enabling immediate reactivation, reduced noise, and increased energy efficiency.

Implementation Method 1

a LED array is used

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

A plurality of heat sinks that are installed on the interior of the LED array will also help to dissipate the heat as the air flows past the heat sink

Methodology Applied
Scientific EffectHeat dissipation: Heat Sink

Implementation Method 3

The blower fan that causes the tube to inflate will also force air through the ventilation holes

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS11181248B1Temporary and/or emergency lighting system with inflatable structure using an LED array
Publication Date: 2021.11.23 KOTHARI MANISH
  • US11181248B1 patent drawing
  • US11181248B1 patent drawing
  • US11181248B1 patent drawing

AI summary

In order to provide a temporary lighting solution in extreme weather or lighting conditions, this application has been conceived. A set of blowers will continuously operate to inflate a long cylindrical tube in which a light has been placed to illuminate a designated area. The means of illumination for the device will be an LED light that is mounted to a plate on the top of an inflatable tube. Ventilation holes on the plate to mount the LED light and heat sinks are incorporated to dissipate the heat that is generated by this light.